Baxi Potterton Gold HE A Range manual Combustion Check, Checking the CO2

Page 49

x 2

Central Heating

 

Domestic Hot Water

 

 

 

 

Temperature Control

Fig. 105

Temperature Control

 

 

 

 

Selector Switch

Display

 

 

 

 

 

 

 

 

 

 

 

2

 

1

12

 

 

 

 

 

3

 

 

11

 

 

 

 

 

4

 

 

 

10

Reset

 

 

2

5

 

 

 

9

 

 

 

PM

 

 

 

 

 

 

 

3

 

 

 

8

 

 

 

7

 

 

 

7

 

 

 

 

8

 

 

 

AM

 

 

 

￿0 4

9

 

 

0

5

 

 

 

bar

10

 

 

 

4

 

 

 

 

11

 

 

3

 

 

 

 

 

12

1

 

2

 

 

Central Heating

Domestic Hot Water

 

 

 

 

 

Temperature Control

Temperature Control

 

 

 

 

 

Fig. 106

Fig. 107

Fig. 108

Fig. 109

Fig. 110

Flue Adaptor Test

Point

Plug

Analyser Probe

Fig. 111

 

Max Rate

 

Adjustment Screw

Min Rate

(cover removed)

 

Adjustment Screw

 

(cap fitted)

 

Gas Valve

Fig. 112

15.0Combustion Check

15.1Checking the CO2

IMPORTANT: The CO2 must only be checked and adjusted if a suitable calibrated combustion analyser is available.

1.The combustion (CO2) may be checked using a suitably calibrated analyser after running the boiler for several minutes.

2.To do this it is necessary to set the boiler to ‘Calibration Mode’.

3.Ensure that all external controls are calling for heat. The actual current boiler temperature is shown on the display.

4.Turn both temperature control knobs fully anticlockwise, then quickly turn the DHW temperature knob 1/4 clockwise twice and back fully anticlockwise (Fig. 105).

5.The display will now alternate between ‘SF’ and the current boiler temperature and both green LEDs will flash (Figs. 106 & 107).

6.Turn the CH temperature knob fully clockwise. As the knob is turned the display will change, indicating the fan speed.

7.The display will show ‘00’, indicating maximum rate, then revert to ‘P ‘ alternating with the current boiler temperature (Figs 108, 109 & 110).

8.Remove the plug from the flue adaptor test point. Insert the analyser probe and allow time for the reading to settle (Fig. 111).

The CO2 should be 8.7% ± 0.2

9.It is possible to alter the CO2 by adjustment of the gas valve. Remove the plastic cover from the ‘Max Rate’ adjustment screw. At maximum rate the ‘Max. Rate’ adjustment screw should be turned, using a suitable hexagon key, until the correct reading is obtained (Fig. 112). Turning clockwise will reduce the CO2. Anticlockwise will increase the CO2.

10.The CO2 must then be checked at minimum rate. Turn the CH temperature knob fully anticlockwise. As the knob is turned the display will change, indicating the fan speed.

When the display reads ‘ 0’ the boiler runs at minimum rate. The CO2 should be 8.4% ± 0.2.

11.With the boiler on minimum, the ‘Min. Rate’ adjustment screw must be altered, using a suitable hexagon key, after removing the cap (Fig. 112). If the CO2 is reset at either boiler rate it must be rechecked at the other rate and also adjusted if required.

12.The ‘Calibration Function’ is maintained for 20 minutes unless the maximum CH temperature is exceeded. The function can be disabled at any time by turning the DHW knob.

© Baxi Heating UK Ltd 2008

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Contents Installation & Service Instructions BS-EN ISO 9001 Accredited Company Natural GasScheme Members only Installer Notification GuidelinesLegislation Important Installation, Commissioning, Service & RepairCodes of Practice refer to the most recent version General Safe Manual HandlingPreparation TechniqueContents Introduction Contents of PackDescription Layout General LayoutAppliance Operation Frost Protection ModePump Protection Gold Combi 24, 28 & 33 HE a Technical DataOrientation Dimensions and FixingsFlue Ø 100mm Tap Rail 32.5 mm Condensate Drain 65 mm 22mm 15mmInformation System DetailsCentral Heating Circuit BypassExpansion Vessel Central Heating only System Filling and Pressurising FigPressure Relief Valve Fig Showers Domestic Hot Water Circuit FigHard Water Areas Location Site RequirementsClearances Figs Ventilation of Compartments Site RequirementGas Supply Electrical SupplyCondensate Drain Flue terminal guard FlueHorizontal Flues Flue OptionsHorizontal Flue Systems This bend is equivalent to 1 metreTwin & Vertical Flue Systems Vertical Flues Twin PipeMetre for each 91.5 bend Metre for each 135 bend This bend is equivalent to 1 metreKey Accessory Size Code No Flue Accessories5111079 Air duct adaptor Flue Duct AdaptorFor Twin Flue Systems fit the adaptors as follows For Roof Terminals Flue DimensionsFlue Trim Flue Deflector FigPlume Displacement Kit Fig Plume DisplacementMetres Ring Adaptor 28/33 Additional Accessories Elbow 5121369 Elbow Pair 5121370Determining Permissible Lengths ExampleGeneral Fitting Notes Shown in . Complete the installation of the 60Ø30mm Exhaust, securing in the bracketsPlume Outlet Elbow Unpacking & Initial Preparation InstallationFlushing Fitting the Filling Loop Loop and valves must be connected as shown in the diagram aDouble Check Valve Stop Valve Temporary Filling Loop Hose Fitting Cold Inlet Stop ValveFitting the Pressure Relief Discharge Pipe Fig Fitting The BoilerCondensate Drain see section Tighten all the connectionsWall Thickness Waste Fitting The FlueFlue Elbow Ensure Elbow is fully Engaged into BoilerEnsure Flue is fully Engaged into Flue Elbow Inner Flue Support BracketEnsure Extension is Fully engaged into Boiler Adaptor Preliminary Electrical Checks Making The Electrical ConnectionsTerminal Block Cover Cable ClampCommissioning Selector Switch DisplayCommissioning the Boiler Heat Exchanger Automatic Air Vent Screw PumpChecking Temperature ControlSetting the Timer Completion CompletionCase Front Panel Facia Panel 13 .1 Annual Servicing ServicingBurner Annual ServicingViewing Window Igniter Fig Changing ComponentsSpark and Sensing Electrodes Fig Venturi Fig Fan FigInjector Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorInsulation Fig Burner FigExtension Piece Safety Thermostat Fig Central Heating Temperature Sensor NTC FigDHW Temperature Sensor NTC Fig Flue/Heat Exchanger Thermostat Sensor FigPump Head Only Fig Heat Exchanger Automatic Air Vent FigPump Complete Fig Automatic Air Vent FigHall Effect Sensor Fig Pressure Gauge FigsPlate Heat Exchanger Fig Diverter Valve Motor Unit & Assembly Figs14.20 P.C.B. Fig Selector Switch FigCompletely undo the screws securing the control box Pin FigExpansion Vessel Fig Gas Valve FigVenturi Inlet Pipe Combustion Check Temperature Control Selector Switch DisplayChecking the CO2 Electrical Illustrated Wiring DiagramShort Parts List Short Parts ListKey Description Manufacturers Initial Fault Finding Checks Fault FindingError Codes Reset position for 5 seconds Error 133 flashingDisplay illuminates Pump runsDomestic Hot Water Follow operational sequence Error 110 flashingTurn Domestic Hot Water Open DHW tap fullySwitch terminal PCB X3 connector terminals 3Fan jammed or faulty winding Replace PCB Is there 230V at Main terminals L and N Main terminal fuseReplace gas valve Gas at burnerTerminals 1 Ensure that the Hall Effect Sensor is in positionReplace PCB Is there 230V at Replace safety thermostatReplace heat exchanger GAS Boiler Commissioning Checklist Service Interval Record UK Comp No 5116282 Iss 7 4/08 Brooks House, Coventry Road, Warwick. CV34 4LL