Baxi Potterton Gold HE A Range General Fitting Notes, 30mm, Exhaust, securing in the brackets

Page 26

9.0Plume Displacement

9.3General Fitting Notes

Fig. 28

Flue Trim

Spigot

Fig. 29

Fig. 31

Min. 2 metres

Position of ‘Jubilee’ Clip screw

50mm

Adaptor

1.Cut a hole in the external wall which the concentric flue assembly will pass through. The hole should allow the flue to fall back to the boiler at an angle of at least 1.5°.

2.When completed the terminal must be at least 2 metres above ground level (Fig. 19).

3.Measure and cut to size the concentric assembly and any extensions that are being used.

4.Insert the concentric assembly through the hole from outside the building.

5.If required, the flexible flue trim should be fitted prior to this as it cannot be fitted after. Use the large ‘Jubilee’ clip to secure the trim to the flue (See Fig. 20, trim shown dotted), with the screw part of the clip at the bottom.

6.Connect any extensions or elbows that are being used to the concentric assembly. Engage the extension, elbow or concentric assembly in the boiler flue elbow. Fit the boiler flue elbow to the boiler adaptor.

7.Ensure that the concentric assembly and any extensions fall back to the boiler at an angle of at least 1.5° and that the external air inlet is to the bottom.

8.Use suitable brackets to support the concentric assembly and any extensions, and make good inside and outside.

9.The 60Ø exhaust can now be fitted. Slide the adaptor over the plain end of the 60Ø exhaust (Fig. 22) and engage the exhaust in the terminal. Slide the adaptor down over the spigot. Mark and drill the adaptor, using a 2mm bit, as shown in Fig. 21. Secure the adaptor to the spigot using one of the screws supplied.

10.If it is necessary to shorten the 60Ø exhaust or any of the extensions, the excess material must be cut from the plain end of the pipe.

11.Determine the position of the 60Ø exhaust and mark on the wall a suitable position for the support bracket. If extensions are being used, a support bracket is supplied in each kit.

12.Drill the wall, and fit the bracket(s) using the plug and screw provided.

Fig. 32

 

30mm

Fig. 30

 

 

13. Mark and drill the 60Ø exhaust, using a 2mm bit, as

 

 

shown in Fig. 23. Complete the installation of the 60Ø

 

 

exhaust, securing in the brackets.

30mm

 

14. Fit the 93° elbow/plume outlet and secure with the

 

 

two remaining screws supplied. Ensure the plume outlet is

 

 

at least 45° to the wall and that the ‘peak’ is uppermost

 

 

(Fig. 24).

26 © Baxi Heating UK Ltd 2008

Fig. 33

 

Page 25 Page 27
Image 26
Page 25 Page 27
Contents Installation & Service Instructions Natural Gas BS-EN ISO 9001 Accredited CompanyInstaller Notification Guidelines Scheme Members onlyCodes of Practice refer to the most recent version Important Installation, Commissioning, Service & RepairLegislation Preparation Safe Manual HandlingGeneral TechniqueContents Description Contents of PackIntroduction General Layout LayoutPump Protection Frost Protection ModeAppliance Operation Technical Data Gold Combi 24, 28 & 33 HE aFlue Ø 100mm Tap Rail 32.5 mm Condensate Drain 65 mm Dimensions and FixingsOrientation 22mm 15mmCentral Heating Circuit System DetailsInformation BypassPressure Relief Valve Fig System Filling and Pressurising FigExpansion Vessel Central Heating only Hard Water Areas Domestic Hot Water Circuit FigShowers Clearances Figs Site RequirementsLocation Gas Supply Site RequirementVentilation of Compartments Electrical SupplyCondensate Drain Flue Flue terminal guardHorizontal Flue Systems Flue OptionsHorizontal Flues This bend is equivalent to 1 metreMetre for each 91.5 bend Vertical Flues Twin PipeTwin & Vertical Flue Systems Metre for each 135 bend This bend is equivalent to 1 metre5111079 Flue AccessoriesKey Accessory Size Code No For Twin Flue Systems fit the adaptors as follows Flue Duct AdaptorAir duct adaptor Flue Trim Flue DimensionsFor Roof Terminals Flue Deflector FigMetres Ring Adaptor Plume DisplacementPlume Displacement Kit Fig Determining Permissible Lengths Additional Accessories Elbow 5121369 Elbow Pair 512137028/33 Example30mm Shown in . Complete the installation of the 60ØGeneral Fitting Notes Exhaust, securing in the bracketsPlume Outlet Elbow Flushing InstallationUnpacking & Initial Preparation Double Check Valve Stop Valve Temporary Filling Loop Loop and valves must be connected as shown in the diagram aFitting the Filling Loop Hose Fitting Cold Inlet Stop ValveCondensate Drain see section Fitting The BoilerFitting the Pressure Relief Discharge Pipe Fig Tighten all the connectionsFlue Elbow Fitting The FlueWall Thickness Waste Ensure Elbow is fully Engaged into BoilerEnsure Extension is Fully engaged into Boiler Adaptor Inner Flue Support BracketEnsure Flue is fully Engaged into Flue Elbow Terminal Block Cover Making The Electrical ConnectionsPreliminary Electrical Checks Cable ClampCommissioning the Boiler Selector Switch DisplayCommissioning Heat Exchanger Automatic Air Vent Screw PumpTemperature Control CheckingSetting the Timer Case Front Panel Facia Panel CompletionCompletion Servicing 13 .1 Annual ServicingViewing Window Annual ServicingBurner Spark and Sensing Electrodes Fig Changing ComponentsIgniter Fig Injector Fig Fan FigVenturi Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorExtension Piece Burner FigInsulation Fig DHW Temperature Sensor NTC Fig Central Heating Temperature Sensor NTC FigSafety Thermostat Fig Flue/Heat Exchanger Thermostat Sensor FigPump Complete Fig Heat Exchanger Automatic Air Vent FigPump Head Only Fig Automatic Air Vent FigPressure Gauge Figs Hall Effect Sensor FigDiverter Valve Motor Unit & Assembly Figs Plate Heat Exchanger FigCompletely undo the screws securing the control box Selector Switch Fig14.20 P.C.B. Fig Pin FigVenturi Inlet Pipe Gas Valve FigExpansion Vessel Fig Checking the CO2 Temperature Control Selector Switch DisplayCombustion Check Illustrated Wiring Diagram ElectricalKey Description Manufacturers Short Parts ListShort Parts List Error Codes Fault FindingInitial Fault Finding Checks Display illuminates Error 133 flashingReset position for 5 seconds Pump runsTurn Domestic Hot Water Error 110 flashingDomestic Hot Water Follow operational sequence Open DHW tap fullyFan jammed or faulty winding Replace PCB PCB X3 connector terminals 3Switch terminal Is there 230V at Main terminals L and N Main terminal fuseTerminals 1 Gas at burnerReplace gas valve Ensure that the Hall Effect Sensor is in positionReplace heat exchanger Replace safety thermostatReplace PCB Is there 230V at GAS Boiler Commissioning Checklist Service Interval Record Brooks House, Coventry Road, Warwick. CV34 4LL UK Comp No 5116282 Iss 7 4/08
Top Page Image Contents