Baxi Potterton Gold HE A Range manual Condensate Drain

Page 17

Termination to an internal soil and

Boiler

vent pipe

 

50mm

per

 

 

 

 

 

metre

 

 

 

of

 

 

 

 

 

pipe

2.5°

Minimum

 

 

run

 

 

 

 

 

 

 

 

 

fall

 

 

 

 

 

 

 

 

 

Fig. 13

450mm min

 

External termination via internal discharge

Boilerbranch

e.g sink waste - downstream

7.0Site Requirements

7.7Condensate Drain

FAILURE TO INSTALL THE CONDENSATE DISCHARGE PIPEWORK CORRECTLY WILL AFFECT THE RELIABLE OPERATION OF THE BOILER

The condensate discharge pipe MUST NOT RISE at any point along its length. There MUST be a fall of AT LEAST 2.5° (50mm per metre) along the entire run.

1.The condensate outlet will accept 21.5mm (3/4in) plastic overflow pipe which should generally discharge internally into the household drainage system. If this is not possible, discharge into an outside drain is acceptable.

2.Ensure the discharge of condensate complies with any national or local regulations in force.

BS 6798:2000 & Part H1 of the Building Regulations give further guidance.

Sink

Fig. 14

50mm

per

 

 

metre

 

 

of

 

 

pipe

2.5°

Minimum

run

 

 

 

 

fall

 

Pipe must terminate above water level but below surrounding surface

3.

The discharge pipe should be run in a proprietary drain pipe

material e.g. PVC, PVC-U, ABS, PVC-C or PP.

4.

Metal pipework is NOT suitable for use in condensate

discharge systems.

5.

The pipe should be a minimum of 21.5mm diameter and

must be supported using suitably spaced clips to prevent

sagging.

6.

It is advisable to keep the condensate pipe internal.

7.

External runs greater than 3 metres or runs in cold areas

should use 32mm waste pipe.

Termination to a drain or gully

Boiler

Pipe must terminate above water level but below surrounding surface

50mm

per

 

 

 

metre

 

 

 

of

 

 

 

pipe

2.5°

Minimum

run

 

 

 

 

 

 

fall

 

Fig. 15

Termination to a purpose made soak-

away

8. If the boiler is fitted in an unheated location the entire

condensate discharge pipe should be treated as an external

run.

9. In all cases discharge pipe must be installed to aid disposal

of the condensate. To reduce the risk of condensate being

trapped, as few bends and fittings as possible should be used.

10. When discharging condensate into a soil stack or waste

pipe the effects of existing plumbing must be considered. If soil

pipes or waste pipes are subjected to internal pressure

fluctuations when WC's are flushed or sinks emptied then

back-pressure may force water out of the boiler trap and

cause appliance lockout.

Examples are shown of the following methods of termination:-

i) to an internal soil & vent pipe - Fig. 13

Boiler

50mm

per

 

 

 

metre

 

 

 

of

 

 

 

pipe

2.5°

Minimum

run

 

 

 

 

 

 

fall

 

500mm min

Holes in the soak-away must face away from the building

ii) via an internal discharge branch (e.g. sink waste) - Fig. 14

iii) to a drain or gully - Fig. 15

iv) to a purpose made soakaway - Fig. 16

Fig. 16

© Baxi Heating UK Ltd 2008

17

Image 17
Contents Installation & Service Instructions BS-EN ISO 9001 Accredited Company Natural GasScheme Members only Installer Notification GuidelinesCodes of Practice refer to the most recent version Important Installation, Commissioning, Service & RepairLegislation General Safe Manual HandlingPreparation TechniqueContents Description Contents of PackIntroduction Layout General LayoutPump Protection Frost Protection ModeAppliance Operation Gold Combi 24, 28 & 33 HE a Technical DataOrientation Dimensions and FixingsFlue Ø 100mm Tap Rail 32.5 mm Condensate Drain 65 mm 22mm 15mmInformation System DetailsCentral Heating Circuit BypassPressure Relief Valve Fig System Filling and Pressurising FigExpansion Vessel Central Heating only Hard Water Areas Domestic Hot Water Circuit FigShowers Clearances Figs Site RequirementsLocation Ventilation of Compartments Site RequirementGas Supply Electrical SupplyCondensate Drain Flue terminal guard FlueHorizontal Flues Flue OptionsHorizontal Flue Systems This bend is equivalent to 1 metreTwin & Vertical Flue Systems Vertical Flues Twin PipeMetre for each 91.5 bend Metre for each 135 bend This bend is equivalent to 1 metre5111079 Flue AccessoriesKey Accessory Size Code No For Twin Flue Systems fit the adaptors as follows Flue Duct AdaptorAir duct adaptor For Roof Terminals Flue DimensionsFlue Trim Flue Deflector FigMetres Ring Adaptor Plume DisplacementPlume Displacement Kit Fig 28/33 Additional Accessories Elbow 5121369 Elbow Pair 5121370Determining Permissible Lengths ExampleGeneral Fitting Notes Shown in . Complete the installation of the 60Ø30mm Exhaust, securing in the bracketsPlume Outlet Elbow Flushing InstallationUnpacking & Initial Preparation Fitting the Filling Loop Loop and valves must be connected as shown in the diagram aDouble Check Valve Stop Valve Temporary Filling Loop Hose Fitting Cold Inlet Stop ValveFitting the Pressure Relief Discharge Pipe Fig Fitting The BoilerCondensate Drain see section Tighten all the connectionsWall Thickness Waste Fitting The FlueFlue Elbow Ensure Elbow is fully Engaged into BoilerEnsure Extension is Fully engaged into Boiler Adaptor Inner Flue Support BracketEnsure Flue is fully Engaged into Flue Elbow Preliminary Electrical Checks Making The Electrical ConnectionsTerminal Block Cover Cable ClampCommissioning Selector Switch DisplayCommissioning the Boiler Heat Exchanger Automatic Air Vent Screw PumpChecking Temperature ControlSetting the Timer Case Front Panel Facia Panel CompletionCompletion 13 .1 Annual Servicing ServicingViewing Window Annual ServicingBurner Spark and Sensing Electrodes Fig Changing ComponentsIgniter Fig Venturi Fig Fan FigInjector Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorExtension Piece Burner FigInsulation Fig Safety Thermostat Fig Central Heating Temperature Sensor NTC FigDHW Temperature Sensor NTC Fig Flue/Heat Exchanger Thermostat Sensor FigPump Head Only Fig Heat Exchanger Automatic Air Vent FigPump Complete Fig Automatic Air Vent FigHall Effect Sensor Fig Pressure Gauge FigsPlate Heat Exchanger Fig Diverter Valve Motor Unit & Assembly Figs14.20 P.C.B. Fig Selector Switch FigCompletely undo the screws securing the control box Pin FigVenturi Inlet Pipe Gas Valve FigExpansion Vessel Fig Checking the CO2 Temperature Control Selector Switch DisplayCombustion Check Electrical Illustrated Wiring DiagramKey Description Manufacturers Short Parts ListShort Parts List Error Codes Fault FindingInitial Fault Finding Checks Reset position for 5 seconds Error 133 flashingDisplay illuminates Pump runsDomestic Hot Water Follow operational sequence Error 110 flashingTurn Domestic Hot Water Open DHW tap fullySwitch terminal PCB X3 connector terminals 3Fan jammed or faulty winding Replace PCB Is there 230V at Main terminals L and N Main terminal fuseReplace gas valve Gas at burnerTerminals 1 Ensure that the Hall Effect Sensor is in positionReplace heat exchanger Replace safety thermostatReplace PCB Is there 230V at GAS Boiler Commissioning Checklist Service Interval Record UK Comp No 5116282 Iss 7 4/08 Brooks House, Coventry Road, Warwick. CV34 4LL