Cornelius 000, 10 installation manual Cooling Unit factory warranty

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WARNING: The Cooling Unit must be electrically grounded to avoid possible fatal electrical shock or serious injury to the operator. A green ground wire is provided inside electrical box to connect power circuit ground wire which electrically grounds the Cooling Unit.

2.60HZ Cooling Unit

Connect 208/230VAC Single Phase 60Hz electrical power circuit with a 40-amp minimum rated disconnect switch (not provided) fused at 40-amps (maximum) or circuit connected through an equivalent HACR circuit breaker to electrical wires inside electrical handy box on back of cooling unit. DO NOT CONNECT ELECTRICAL POWER TO COOLING UNIT AT THIS TIME.

COOLING UNIT MUST BE PROPERLY GROUNDED, POWER CIRCUIT MUST BE MADE UP OF COPPER CONDUCTORS, AND ALL WIRING MUST CONFORM TO NATIONAL AND LOCAL ELECTRICAL CODES.

50HZ Cooling Unit

Connect 208/230VAC Single Phase 50Hz electrical power circuit with a 40-amp minimum rated disconnect switch (not provided) fused at 40-amps (maximum) or circuit connected through an equivalent HACR circuit breaker to electrical wires inside electrical handy box on back of cooling unit. DO NOT CONNECT ELECTRICAL POWER TO COOLING UNIT AT THIS TIME.

COOLING UNIT MUST BE PROPERLY GROUNDED, POWER CIRCUIT MUST BE MADE UP OF COPPER CONDUCTORS, AND WIRING MUST CONFORM TO APPLICABLE ELECTRICAL CODES.

CONNECTING ELECTRICAL POWER CIRCUIT TO REMOTE CONDENSER COIL AND FAN ASS’Y (IF APPLICABLE) see Figures 6 and 15)

CAUTION: The Cooling Unit refrigeration system is cooled by a Remote Condenser Coil and Fan Assembly (P/N 309602000) that is authorized by IMI Cornelius Inc. Use of an unauthorized Remote Condenser Coil and Fan Assembly will automatically void the

Cooling Unit factory warranty.

Remote Condenser Coil and Fan Assembly (P/N 309602000)

NOTE: Electrical power circuit may be connected to the Remote Condenser Coil and Fan Assembly (P/N 309602000) in two ways. The preferred way is to draw electrical power from the Cooling Unit contactor which allows the Remote Condenser Coil and Fan assembly to operate only when the Cooling Unit refrigeration system is operating. The optional way is to connect a separate electrical power circuit (independent of the cooling unit) through an appropriately rated and fused disconnect switch or an equivalent HACR circuit breaker which allows the Remote Condenser Coil and Fan Assembly to operate at all times (independent of Cooling Unit operation).

Connect and route electrical power circuit cable from Remote Condenser Coil and Fan Assembly through fuse box (not provided), fused at 15-amps (maximum) down to Cooling Unit location. REMOTE CONDENSER COIL AND FAN ASSEMBLY MUST BE PROPERLY GROUNDED, POWER CIRCUIT MUST BE MADE UP OF COPPER CONDUCTORS, AND ALL WIRING MUST CONFORM TO NATIONAL AND LOCAL ELECTRICAL CODES.

A.Remove four screws securing electrical control box to Cooling Unit back panel, (see Figure 6) then pull control box out for access to contactor inside box.

B.Route Remote Condenser Coil and Fan Assembly power cable electrical wires through electrical handy box on back of Cooling Unit to inside of electrical control box.

C.Connect Remote Condenser Coil and Fan Assembly power cable electrical wires to T1 and T2 terminals on contactor inside Cooling Unit electrical control box.

300381000

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Contents
This Document Contains Important Information AURORAR10,000 Cooling UnitTable of Contents Table of Contents cont’d Table of Contents cont’d LOOSE-SHIPPED Parts Cooling Unit Description General DescriptionCooling Unit Model Numbers Design DataRemote Condenser Coil and FAN ASS’Y Data P/N System Theory of Operation Flow Diagram Typical Installation Identification of LOOSE-SHIPPED Parts Unpacking and InspectionSelecting Location Cooling UnitRemote Condenser Coil and FAN ASS’Y if Applicable Installing Cooling UnitPlacing Cooling Unit in Location 24VAC Power Transformer Connecting Electrical Power Circuit to Cooling UnitCooling Unit factory warranty Connecting CO2 Inlet Supply Line to Cooling Unit Connecting Plain Water Inlet Supply Line to Cooling UnitCooling Unit Space Required Placing Cooling Unit in Operating PositionOperation Preparing Cooling Unit for OperationStarting Carbonated Water Circulating Pump Starting Cooling Unit Refrigeration SystemActivating Syrup Systems Installing Line Identification Label Dispensing Station AdjustmentsAdjusting Water Flow Rate Leak Check and Insulating Cooling Unit Outlet LinesThis page Left Blank Intentionally Cooling Unit Carbonator Motor Switch Cooling Unit Refrigeration Power SwitchCooling Unit Circulating Motor Switch Operating ControlsAdjustments Cooling Unit Maintenance Cleaning and SanitizingCleaning CO2 GAS Check Valves Periodic Inspection Preparing Cooling Unit for SHIPPING, STORING, or RelocatingCleaning Condenser Coil Periodic CleaningChecking ICE Water Bath Changing ICE Water Bath FAN Assembly Item 4 300381000 Carbonator Liquid Level Control Switches Primary CO2 Regulator Carbonated Water Circulating Pump Motor LubricationIndex Part Name Secondary CO2 RegulatorsDaily Cleaning of Unit Adjusting Carbonators Tanks Liquid LevelsWater Flow Rate Wash Syrup Systems Sanitizing POST-MIX Syrup SystemsFlush Syrup Systems Water Flush Syrup Systems Sanitize Syrup SystemsPurge Water OUT of Syrup Systems Restore Operation Connecting External Carbonator to Cooling Unit Cleaning CO2 System GAS Check ValvesSyrup Flavor Change Carbonators CO2 Inlet Lines CO2 GAS Check Valve300381000 300381000 Wiring Diagram LOW-VOLTAGE System Model Number Wiring Diagram HIGH-VOLTAGE System This page Left Blank Intentionally Dispensed Drink TOO WATER-TO-SYRUP ‘RATIO’LOW or TOO High Carbonation TOO LOW Dispensed ProductComes OUT Dispensing Valve Clear But Foams in CUP Only Carbonated Water aDispensed CONT’D Only Carbonated WaterOnly Syrup Dispensed Carbonator MotorsErratic Cycling Operate Refrigeration PowerCarbonator Water Pump MotorOperate CONT’D Temperature SensingRefrigeration System Device and HIGH-PRESSURECommpressor Operates Bank CONT’D Refrigeration Flow DiagramContinuousls but does Not Form Sufficient ICEWarranty Page One Cornelius Place Anoka, Minnesota 612 800
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