Cornelius 10, 000 installation manual Connecting Plain Water Inlet Supply Line to Cooling Unit

Page 14

D.Reinstall Cooling Unit electrical control box and secure with four screws.

E.Install cover on electrical handy box on back of Cooling Unit.

CONNECTING PLAIN WATER INLET SUPPLY LINE TO COOLING UNIT

(see Figure 2)

NOTE: IMI Cornelius Inc. recommends that a water shutoff valve be installed in plain water inlet supply line connected to Cooling Unit and that water supply be filtered. WATER PIPE CONNECTIONS AND FIXTURES DIRECTLY CONNECTED TO A POTABLE WATER SUPPLY SHALL BE SIZED, INSTALLED AND MAINTAINED ACCORDING TO FEDERAL, STATE, AND LOCAL LAWS.

CAUTION: Plain water inlet supply line to Cooling Unit must be 1/2-inch I.D. minimum. Check water flow rate of water inlet supply line. MINIMUM FLOW RATE MUST BE AT LEAST 250-GALLONS PER HOUR. If flow rate is less than 250-gallons per hour, ‘‘starving’’of

carbonator water pump will occur. Starving will allow water pump to overheat causing safety thermostat on pump outlet to disrupt electrical power to and stop water pump motor. Carbonated water circulating pump overheating could occur if water inlet supply line flow rate drops below

250-gallons per hour. INCOMING PLAIN WATER INLET SUPPLY LINE WATER PRESSURE MUST REMAIN A MINIMUM OF 10-PSI BELOW THE CARBONATOR CO2 OPERATING PRESSURE (Example: operating CO2 pressure is 90-psi and maximum water pressure can be no more than 80-psi, etc.)

1.Before connecting plain water inlet supply line to Cooling Unit, open water line shutoff valve for a period of time to flush out any metal shavings and other contaminates that may have resulted from plumbing connections.

2.Connect flexible plain water inlet supply line (1/2-inch I.D. min.), meeting water inlet supply line requirements of preceding CAUTION note, to Cooling Unit 3/8-in. flare (5/8-18) bulkhead fitting on back of unit labeled ‘WATER INLET’. DO NOT OPEN WATER INLET SUPPLY LINE SHUTOFF VALVE AT THIS TIME.

CONNECTING CO2 INLET SUPPLY LINE TO COOLING UNIT

(see Figure 2)

WARNING: CO2 displaces oxygen. Strict attention must be observed in the prevention of CO2 (carbon dioxide) gas leaks in the entire CO2 and soft drink system. If a CO2 gas leak is suspected, particularly in a small area, immediately ventilate the contaminated area before

attempting to repair the leak. Personnel exposed to high concentration of CO2 gas will experience tremors which are followed rapidly by loss of consciousness and suffocation.

Connect flexible CO2 inlet supply line to Cooling Unit 1/4-in. flare (7/16-20) bulkhead fitting of back of unit labeled ‘CO2 INLET’. DO NOT TURN ON CO2 SUPPLY TO COOLING UNIT AT THIS TIME.

CONNECTING SYRUP SOURCE LINES TO COOLING UNIT SYRUP INLET LINES

(see Figure 2 )

Connect syrup source lines, from No. 1 through No. 6 soft drink tanks location, to Cooling Unit syrup inlet lines labeled No. 1 through No. 6. DO NOT CONNECT SOFT DRINK TANKS INTO SYRUP SYSTEMS AT THIS TIME.

9

300381000

Image 14 Contents
AURORAR10,000 Cooling Unit This Document Contains Important InformationTable of Contents Table of Contents cont’d Table of Contents cont’d LOOSE-SHIPPED Parts General Description Cooling Unit DescriptionDesign Data Cooling Unit Model NumbersSystem Theory of Operation Remote Condenser Coil and FAN ASS’Y Data P/NFlow Diagram Typical Installation Selecting Location Unpacking and Inspection Identification of LOOSE-SHIPPED Parts Cooling UnitPlacing Cooling Unit in Location Installing Cooling UnitRemote Condenser Coil and FAN ASS’Y if Applicable Connecting Electrical Power Circuit to Cooling Unit 24VAC Power TransformerCooling Unit factory warranty Connecting Plain Water Inlet Supply Line to Cooling Unit Connecting CO2 Inlet Supply Line to Cooling UnitPlacing Cooling Unit in Operating Position Cooling Unit Space RequiredPreparing Cooling Unit for Operation OperationActivating Syrup Systems Starting Cooling Unit Refrigeration SystemStarting Carbonated Water Circulating Pump Adjusting Water Flow Rate Dispensing Station AdjustmentsInstalling Line Identification Label Leak Check and Insulating Cooling Unit Outlet LinesThis page Left Blank Intentionally Cooling Unit Circulating Motor Switch Cooling Unit Refrigeration Power SwitchCooling Unit Carbonator Motor Switch Operating ControlsAdjustments Cleaning and Sanitizing Cooling Unit MaintenanceCleaning CO2 GAS Check Valves Preparing Cooling Unit for SHIPPING, STORING, or Relocating Periodic InspectionChecking ICE Water Bath Periodic CleaningCleaning Condenser Coil Changing ICE Water Bath FAN Assembly Item 4 300381000 Carbonator Liquid Level Control Switches Carbonated Water Circulating Pump Motor Lubrication Primary CO2 RegulatorSecondary CO2 Regulators Index Part NameWater Flow Rate Adjusting Carbonators Tanks Liquid LevelsDaily Cleaning of Unit Flush Syrup Systems Sanitizing POST-MIX Syrup SystemsWash Syrup Systems Sanitize Syrup Systems Water Flush Syrup SystemsPurge Water OUT of Syrup Systems Restore Operation Syrup Flavor Change Cleaning CO2 System GAS Check ValvesConnecting External Carbonator to Cooling Unit Carbonators CO2 Inlet Lines CO2 GAS Check Valve300381000 300381000 Wiring Diagram LOW-VOLTAGE System Model Number Wiring Diagram HIGH-VOLTAGE System This page Left Blank Intentionally LOW or TOO High WATER-TO-SYRUP ‘RATIO’Dispensed Drink TOO Comes OUT Dispensing Valve Clear But Foams in CUP Dispensed ProductCarbonation TOO LOW Only Carbonated Water aOnly Syrup Dispensed Only Carbonated WaterDispensed CONT’D Carbonator MotorsCarbonator Operate Refrigeration PowerErratic Cycling Water Pump MotorRefrigeration System Temperature SensingOperate CONT’D Device and HIGH-PRESSUREContinuousls but does Bank CONT’D Refrigeration Flow DiagramCommpressor Operates Not Form Sufficient ICEWarranty Page One Cornelius Place Anoka, Minnesota 612 800
Related manuals
Manual 42 pages 12.14 Kb