Cornelius 10, 000 installation manual Changing ICE Water Bath

Page 26

1.Disconnect electrical power from Cooling Unit at disconnect switch.

2.Remove two screws securing Cooling Unit top cover, then remove cover.

3.Using flashlight, inspect ice water bath and ice bank for cleanliness, ice water bath should be clear and ice bank free of foreign particles.

4.If cleaning of water tank is necessary, refer to CHANGING ICE WATER BATH in this section.

5.Fill water tank with clean water until water starts flowing from water tank overflow hose. USE LOW MINERAL CONTENT WATER WHERE A LOCAL WATER PROBLEM EXISTS.

6.Install Cooling Unit top cover and secure with two screws.

7.Restore electrical power to Cooling Unit at disconnect switch.

CHANGING ICE WATER BATH

(see Figures 5 or 6)

1.Disconnect electrical power from Cooling Unit at disconnect switch.

2.Close shutoff valve in plain water inlet supply line.

3.Remove two screws securing the Cooling Unit top cover, then remove the cover.

4.Make sure end of water tank drain hose is routed to the floor drain, then remove plug from end of hose and allow water to drain from water tank.

CAUTION: Never use an ice pick or other instrument to remove ice from evaporator coils. Such practice can result in punctured refrigeration circuit.

5.Allow ice bank to melt. Hot water may be used to speed melting.

6.Thoroughly rinse inside of water tank with clean water.

7.Install plug in end of water tank drain hose.

8.Open shutoff valve in plain water inlet supply line. Due to slow water fill rate of the water level float control, the water tank may be hand filled until water runs out of the overflow tube. USE LOW MINERAL CONTENT WATER WHERE A LOCAL WATER PROBLEM EXISTS.

9.Install Cooling Unit top cover and secure with two screws.

10. Connect electrical power to Cooling Unit at disconnect switch.

WATER PUMP YEARLY MAINTENANCE (OR AFTER WATER SYSTEM DISRUPTIONS)

WARNING: The carbonators water inlet strainer screens, double liquid check valves, and carbonated water tanks water outlet lines single check valves, must be inspected and serviced at least once a year under normal circumstances, and after any disruptions

(plumbing work, earthquake, etc.) to the water supply system that might cause turbulent (erratic) flow of water through system. Water pump with no screen or defective screen in the strainer would allow foreign particles to foul the liquid double check valve. CO2 gas could then back flow into water system and create a health hazard in water system.

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Image 26 Contents
AURORAR10,000 Cooling Unit This Document Contains Important InformationTable of Contents Table of Contents cont’d Table of Contents cont’d LOOSE-SHIPPED Parts General Description Cooling Unit DescriptionDesign Data Cooling Unit Model NumbersSystem Theory of Operation Remote Condenser Coil and FAN ASS’Y Data P/NFlow Diagram Typical Installation Selecting Location Unpacking and InspectionIdentification of LOOSE-SHIPPED Parts Cooling UnitPlacing Cooling Unit in Location Installing Cooling UnitRemote Condenser Coil and FAN ASS’Y if Applicable Connecting Electrical Power Circuit to Cooling Unit 24VAC Power TransformerCooling Unit factory warranty Connecting Plain Water Inlet Supply Line to Cooling Unit Connecting CO2 Inlet Supply Line to Cooling UnitPlacing Cooling Unit in Operating Position Cooling Unit Space RequiredPreparing Cooling Unit for Operation OperationActivating Syrup Systems Starting Cooling Unit Refrigeration SystemStarting Carbonated Water Circulating Pump Adjusting Water Flow Rate Dispensing Station AdjustmentsInstalling Line Identification Label Leak Check and Insulating Cooling Unit Outlet LinesThis page Left Blank Intentionally Cooling Unit Circulating Motor Switch Cooling Unit Refrigeration Power SwitchCooling Unit Carbonator Motor Switch Operating ControlsAdjustments Cleaning and Sanitizing Cooling Unit MaintenanceCleaning CO2 GAS Check Valves Preparing Cooling Unit for SHIPPING, STORING, or Relocating Periodic InspectionChecking ICE Water Bath Periodic CleaningCleaning Condenser Coil Changing ICE Water Bath FAN Assembly Item 4 300381000 Carbonator Liquid Level Control Switches Carbonated Water Circulating Pump Motor Lubrication Primary CO2 RegulatorSecondary CO2 Regulators Index Part NameWater Flow Rate Adjusting Carbonators Tanks Liquid LevelsDaily Cleaning of Unit Flush Syrup Systems Sanitizing POST-MIX Syrup SystemsWash Syrup Systems Sanitize Syrup Systems Water Flush Syrup SystemsPurge Water OUT of Syrup Systems Restore Operation Syrup Flavor Change Cleaning CO2 System GAS Check ValvesConnecting External Carbonator to Cooling Unit Carbonators CO2 Inlet Lines CO2 GAS Check Valve300381000 300381000 Wiring Diagram LOW-VOLTAGE System Model Number Wiring Diagram HIGH-VOLTAGE System This page Left Blank Intentionally LOW or TOO High WATER-TO-SYRUP ‘RATIO’Dispensed Drink TOO Comes OUT Dispensing Valve Clear But Foams in CUP Dispensed ProductCarbonation TOO LOW Only Carbonated Water aOnly Syrup Dispensed Only Carbonated WaterDispensed CONT’D Carbonator MotorsCarbonator Operate Refrigeration PowerErratic Cycling Water Pump MotorRefrigeration System Temperature SensingOperate CONT’D Device and HIGH-PRESSUREContinuousls but does Bank CONT’D Refrigeration Flow DiagramCommpressor Operates Not Form Sufficient ICEWarranty Page One Cornelius Place Anoka, Minnesota 612 800
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