Cornelius 000, 10 installation manual Table of Contents cont’d

Page 3

TABLE OF CONTENTS (cont’d)

Page

ADJUSTING DISPENSING VALVES WATER FLOW RATE

16

ADJUSTING WATER-TO-SYRUP ‘RATIO’OF DISPENSED PRODUCT .

16

ADJUSTING SIZE OF DRINK DISPENSED .

. . . . . . . . . . . . . . . . . . . . . . . . . .

16

ADJUSTING CARBONATOR TANK LIQUID LEVEL

16

REPLENISHING CO2 SUPPLY

. . . . . . . . . . . . . . . . . . . . . . . . . .

16

REPLENISHING SYRUP SUPPLY

. . . . . . . . . . . . . . . . . . . . . . . . . .

17

CLEANING AND SANITIZING

. . . . . . . . . . . . . . . . . . . . . . . . . .

17

DAILY CLEANING

. . . . . . . . . . . . . . . . . . . . . . . . . .

17

SANITIZING SYRUP SYSTEMS

. . . . . . . . . . . . . . . . . . . . . . . . . .

17

COOLING UNIT MAINTENANCE

. . . . . . . . . . . . . . . . . . . . . . . . . .

17

COOLING UNIT EQUIPPED WITH CONDENSER COIL AND AIR

 

INTAKE FILTER

. . . . . . . . . . . . . . . . . . . . . . . . . .

17

COOLING UNIT CARBONATOR MAINTENANCE

17

COOLING UNIT CARBONATED WATER CIRCULATING PUMP MOTOR

 

LUBRICATION

. . . . . . . . . . . . . . . . . . . . . . . . . .

18

REMOTE CONDENSER COIL AND FAN ASS’Y MAINTENANCE

18

CLEANING CO2 GAS CHECK VALVES

. . . . . . . . . . . . . . . . . . . . . . . . . .

18

SERVICE AND MAINTENANCE

. . . . . . . . . . . . . . . . . . . . . . . . . .

19

PREPARING COOLING UNIT FOR SHIPPING, STORING, OR RELOCATING

19

PERIODIC INSPECTION

. . . . . . . . . . . . . . . . . . . . . . . . . .

19

COOLING UNIT MAINTENANCE

. . . . . . . . . . . . . . . . . . . . . . . . . .

20

PERIODIC CLEANING

. . . . . . . . . . . . . . . . . . . . . . . . . .

20

CLEANING CONDENSER COIL

. . . . . . . . . . . . . . . . . . . . . . . . . .

20

CHECKING ICE WATER BATH

. . . . . . . . . . . . . . . . . . . . . . . . . .

20

CHANGING ICE WATER BATH

. . . . . . . . . . . . . . . . . . . . . . . . . .

21

WATER PUMP YEARLY MAINTENANCE (OR AFTER WATER

 

SYSTEM DISRUPTIONS)

. . . . . . . . . . . . . . . . . . . . . . . . . .

21

CARBONATED WATER CIRCULATING PUMP MOTOR LUBRICATION

26

ADJUSTMENTS

. . . . . . . . . . . . . . . . . . . . . . . . . .

26

PRIMARY CO2 REGULATOR

. . . . . . . . . . . . . . . . . . . . . . . . . .

26

SECONDARY CO2 REGULATORS

. . . . . . . . . . . . . . . . . . . . . . . . . .

27

WATER FLOW RATE

. . . . . . . . . . . . . . . . . . . . . . . . . .

28

WATER-TO-SYRUP ‘RATIO’OF DISPENSED PRODUCT

28

ADJUSTING CARBONATORS TANKS LIQUID LEVELS

28

CLEANING AND SANITIZING

. . . . . . . . . . . . . . . . . . . . . . . . . .

28

DAILY CLEANING OF UNIT

. . . . . . . . . . . . . . . . . . . . . . . . . .

28

SANITIZING POST-MIX SYRUP SYSTEMS

. . . . . . . . . . . . . . . . . . . . . . . . . .

29

REPLENISHING CO2 SUPPLY

. . . . . . . . . . . . . . . . . . . . . . . . . .

31

REPLENISHING SYRUP SUPPLY

. . . . . . . . . . . . . . . . . . . . . . . . . .

32

SYRUP FLAVOR CHANGE

. . . . . . . . . . . . . . . . . . . . . . . . . .

32

CLEANING CO2 SYSTEM GAS CHECK VALVES

. . . . . . . . . . . . . . . . . . . . . . . . . .

32

SECONDARY CO2 REGULATORS AND CO2 MANIFOLD CO2 GAS

 

CHECK VALVES

. . . . . . . . . . . . . . . . . . . . . . . . . .

32

CARBONATORS CO2 INLET LINES CO2 GAS CHECK VALVE

32

CONNECTING EXTERNAL CARBONATOR TO COOLING UNIT

32

300381000

ii

 

Image 3 Contents
This Document Contains Important Information AURORAR10,000 Cooling UnitTable of Contents Table of Contents cont’d Table of Contents cont’d LOOSE-SHIPPED Parts Cooling Unit Description General DescriptionCooling Unit Model Numbers Design DataRemote Condenser Coil and FAN ASS’Y Data P/N System Theory of OperationFlow Diagram Typical Installation Cooling Unit Unpacking and InspectionIdentification of LOOSE-SHIPPED Parts Selecting LocationInstalling Cooling Unit Remote Condenser Coil and FAN ASS’Y if ApplicablePlacing Cooling Unit in Location 24VAC Power Transformer Connecting Electrical Power Circuit to Cooling UnitCooling Unit factory warranty Connecting CO2 Inlet Supply Line to Cooling Unit Connecting Plain Water Inlet Supply Line to Cooling UnitCooling Unit Space Required Placing Cooling Unit in Operating PositionOperation Preparing Cooling Unit for OperationStarting Cooling Unit Refrigeration System Starting Carbonated Water Circulating PumpActivating Syrup Systems Leak Check and Insulating Cooling Unit Outlet Lines Dispensing Station AdjustmentsInstalling Line Identification Label Adjusting Water Flow RateThis page Left Blank Intentionally Operating Controls Cooling Unit Refrigeration Power SwitchCooling Unit Carbonator Motor Switch Cooling Unit Circulating Motor SwitchAdjustments Cooling Unit Maintenance Cleaning and SanitizingCleaning CO2 GAS Check Valves Periodic Inspection Preparing Cooling Unit for SHIPPING, STORING, or RelocatingPeriodic Cleaning Cleaning Condenser CoilChecking ICE Water Bath Changing ICE Water Bath FAN Assembly Item 4 300381000 Carbonator Liquid Level Control Switches Primary CO2 Regulator Carbonated Water Circulating Pump Motor LubricationIndex Part Name Secondary CO2 RegulatorsAdjusting Carbonators Tanks Liquid Levels Daily Cleaning of UnitWater Flow Rate Sanitizing POST-MIX Syrup Systems Wash Syrup SystemsFlush Syrup Systems Water Flush Syrup Systems Sanitize Syrup SystemsPurge Water OUT of Syrup Systems Restore Operation Carbonators CO2 Inlet Lines CO2 GAS Check Valve Cleaning CO2 System GAS Check ValvesConnecting External Carbonator to Cooling Unit Syrup Flavor Change300381000 300381000 Wiring Diagram LOW-VOLTAGE System Model Number Wiring Diagram HIGH-VOLTAGE System This page Left Blank Intentionally WATER-TO-SYRUP ‘RATIO’ Dispensed Drink TOOLOW or TOO High Only Carbonated Water a Dispensed ProductCarbonation TOO LOW Comes OUT Dispensing Valve Clear But Foams in CUPCarbonator Motors Only Carbonated WaterDispensed CONT’D Only Syrup DispensedWater Pump Motor Operate Refrigeration PowerErratic Cycling CarbonatorDevice and HIGH-PRESSURE Temperature SensingOperate CONT’D Refrigeration SystemNot Form Sufficient ICE Bank CONT’D Refrigeration Flow DiagramCommpressor Operates Continuousls but doesWarranty Page One Cornelius Place Anoka, Minnesota 612 800
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