Cornelius 10, 000 installation manual Preparing Cooling Unit for Operation

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3.Lower Cooling Unit into operating position to complete seal from unit base to floor. Apply additional sealant around bottom of base. Seal must have a minimum radius of 1/2-inch to prevent cracks and crevices and to ensure a complete seal.

4.Route Cooling Unit water tank overflow hose to permanent floor drain.

5.Seal area around overflow hose where they exit from unit using permagum sealant or equivalent.

PREPARING COOLING UNIT FOR OPERATION

1.Make sure plug in end of Cooling Unit water tank drain hose is secure.

2.Open shutoff valve in plain water inlet supply line. Due to slow water fill rate of water level float control, water tank may be hand filled until water runs out of water tank overflow hose. CLEAN LOW-MINERAL-CONTENT WATER MUST BE USED WHERE A LOCAL WATER PROBLEM EXIST.

3.Adjust primary CO2 regulator (see Figure 2) on CO2 cylinder to a minimum nominal setting of 120-psi or 24-psi higher than highest setting required by the secondary CO2 regulators. Loosen CO2 regulator adjusting screw locknut. Turn adjusting screw to the right (clockwise) until regulator gage registers nominal 120-psi, then tighten adjusting screw locknut.

4.Adjust carbonators secondary CO2 regulator (see Figure 2) to a nominal 90-psi. Loosen CO2 regulator adjusting screw locknut. Turn adjusting screw to the right (clockwise) until regulator gage registers nominal

90-psi, then tighten adjusting screw lock nut. CO2 PRESSURE TO CARBONATORS MUST NOT EXCEED 120-PSIG.

CAUTION: Before starting refrigeration system, Hydro Boostâ coil must be completely flooded with carbonated water to prevent coil freeze-up. Proceed as follows to fill carbonated water system.

5.Make sure both carbonated water shutoff valves inside Cooling Unit (see Figure 2) are in ‘OPEN’(handles in line with tubing) positions.

6.Make sure Hydro Boostâ bypass valve inside Cooling Unit (see Figure 2) is in ‘CLOSED’(handle not in line with tubing) position.

7.Make sure Cooling Unit REFRIGERATION POWER, CARBONATOR MOTORS, and CIRCULATING MOTOR Power switches are in ‘OFF’(down) positions.

8.Connect electrical power to Cooling Unit at disconnect switch.

9.Place CARBONATOR MOTORS power switch in ‘ON’(up) position to start carbonators.

10.Dispense from dispensing station until carbonated water appears at valve indicating Hydro Boostâ and carbonated water system have been completely filled with carbonated water.

OPERATION

WARNING: Disconnect electrical power to Cooling Unit and Remote Condenser Coil and Fan Assembly (if applicable) to prevent personal injury before attempting any Cooling Unit or Remote Condenser Coil and Fan Assembly internal maintenance. Only qualified

personnel should service internal components or electrical wiring.

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Image 16 Contents
AURORAR10,000 Cooling Unit This Document Contains Important InformationTable of Contents Table of Contents cont’d Table of Contents cont’d LOOSE-SHIPPED Parts General Description Cooling Unit DescriptionDesign Data Cooling Unit Model NumbersSystem Theory of Operation Remote Condenser Coil and FAN ASS’Y Data P/NFlow Diagram Typical Installation Unpacking and Inspection Identification of LOOSE-SHIPPED PartsSelecting Location Cooling UnitRemote Condenser Coil and FAN ASS’Y if Applicable Installing Cooling UnitPlacing Cooling Unit in Location Connecting Electrical Power Circuit to Cooling Unit 24VAC Power TransformerCooling Unit factory warranty Connecting Plain Water Inlet Supply Line to Cooling Unit Connecting CO2 Inlet Supply Line to Cooling UnitPlacing Cooling Unit in Operating Position Cooling Unit Space RequiredPreparing Cooling Unit for Operation OperationStarting Carbonated Water Circulating Pump Starting Cooling Unit Refrigeration SystemActivating Syrup Systems Dispensing Station Adjustments Installing Line Identification LabelAdjusting Water Flow Rate Leak Check and Insulating Cooling Unit Outlet LinesThis page Left Blank Intentionally Cooling Unit Refrigeration Power Switch Cooling Unit Carbonator Motor SwitchCooling Unit Circulating Motor Switch Operating ControlsAdjustments Cleaning and Sanitizing Cooling Unit MaintenanceCleaning CO2 GAS Check Valves Preparing Cooling Unit for SHIPPING, STORING, or Relocating Periodic InspectionCleaning Condenser Coil Periodic CleaningChecking ICE Water Bath Changing ICE Water Bath FAN Assembly Item 4 300381000 Carbonator Liquid Level Control Switches Carbonated Water Circulating Pump Motor Lubrication Primary CO2 RegulatorSecondary CO2 Regulators Index Part NameDaily Cleaning of Unit Adjusting Carbonators Tanks Liquid LevelsWater Flow Rate Wash Syrup Systems Sanitizing POST-MIX Syrup SystemsFlush Syrup Systems Sanitize Syrup Systems Water Flush Syrup SystemsPurge Water OUT of Syrup Systems Restore Operation Cleaning CO2 System GAS Check Valves Connecting External Carbonator to Cooling UnitSyrup Flavor Change Carbonators CO2 Inlet Lines CO2 GAS Check Valve300381000 300381000 Wiring Diagram LOW-VOLTAGE System Model Number Wiring Diagram HIGH-VOLTAGE System This page Left Blank Intentionally Dispensed Drink TOO WATER-TO-SYRUP ‘RATIO’LOW or TOO High Dispensed Product Carbonation TOO LOWComes OUT Dispensing Valve Clear But Foams in CUP Only Carbonated Water aOnly Carbonated Water Dispensed CONT’DOnly Syrup Dispensed Carbonator MotorsOperate Refrigeration Power Erratic CyclingCarbonator Water Pump MotorTemperature Sensing Operate CONT’DRefrigeration System Device and HIGH-PRESSUREBank CONT’D Refrigeration Flow Diagram Commpressor OperatesContinuousls but does Not Form Sufficient ICEWarranty Page One Cornelius Place Anoka, Minnesota 612 800
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