Cornelius 000, 10 Starting Cooling Unit Refrigeration System, Activating Syrup Systems

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STARTING COOLING UNIT REFRIGERATION SYSTEM

NOTE: As ice bank forms in water tank, water expansion will take place and excess water will escape through water tank overflow hose to permanent floor drain.

Cooling Unit Connected To Remote Condenser Coil and Fan Assembly. (P/N 309602000).

Place Cooling Unit REFRIGERATION POWER switch in ‘ON’(up) position. Refrigeration compressor, compressor cooling fan, agitator motor, and Remote Condenser Coil and Fan Assembly will start. Cooling Unit will begin forming an ice bank and refrigerated Hydro Boostâ coil will also be chilling water. When full ice bank has been formed, Remote Condenser oil and Fan Assembly, Cooling Unit compressor, and compressor cooling fan will stop but agitator motor will continue to operate circulating ice water bath in water tank.

Standard Cooling Unit Utilizing Condenser Coil and Fan Assembly.

Place Cooling Unit REFRIGERATION POWER switch in ‘ON’(up) position. Refrigeration compressor, condenser fan motor, and agitator motor will start and begin forming an ice bank. When full ice bank has been formed, compressor and condenser fan motor will stop but, agitator motor will continue to operate circulating ice water bath in water tank.

STARTING CARBONATED WATER CIRCULATING PUMP

1.Place CIRCULATING MOTOR power switch in ‘ON’(up) position. Circulating pump will start and begin circulating carbonated water in system.

2.Dispense carbonated water from dispensing valve to make sure all air has been purged from system.

3.If Cooling Unit plain water outlet line is connected to dispensing system, open plain water shutoff valve inside unit. Dispense from valve until all air is purged from plain water system.

ACTIVATING SYRUP SYSTEMS

1.Adjust soft drink tanks secondary CO2 regulators (see Figure 2) as follows: Sugar Syrup Soft Drink Tanks CO2 Regulator.

Adjust sugar syrup soft drink tanks secondary CO2 regulator at 40-psig for syrup lines up to 10-feet in length plus one pound for each additional length of 10-feet, plus one pound for each 2-feet of vertical lift. For example: if syrup line total length is 30-feet and total vertical lift is 6-feet, then 40-psig + 2-psig (1-pound for every 10-feet of length over 10-feet which is 20-feet) + 3-psig (1-pound for every 2-feet of vertical lift which is 6-feet); total equals 40 + 2 + 3 = 45-psig CO2 regulator setting.

Low-Calorie (diet) Syrup Soft Drink Tank CO2 Regulator.

Adjust low-calorie (diet) soft drink tank secondary CO2 regulator for low-calorie drink at 10-psig for syrup lines up to 30-feet in length. Syrup lines longer than 30-feet in length may require a slightly higher CO2 regulator setting to 12-psig maximum. Excessive CO2 pressure may cause low-calorie syrup carbonation resulting in foam.

IMPORTANT: Syrup systems must be sanitized as instructed before syrup is connected into syrup systems.

2.Connect soft drink tanks into syrup systems.

3.Dispense from all dispensing stations dispensing valves until product is dispensed.

300381000

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Image 17 Contents
This Document Contains Important Information AURORAR10,000 Cooling UnitTable of Contents Table of Contents cont’d Table of Contents cont’d LOOSE-SHIPPED Parts Cooling Unit Description General DescriptionCooling Unit Model Numbers Design DataRemote Condenser Coil and FAN ASS’Y Data P/N System Theory of OperationFlow Diagram Typical Installation Identification of LOOSE-SHIPPED Parts Unpacking and InspectionSelecting Location Cooling UnitPlacing Cooling Unit in Location Installing Cooling UnitRemote Condenser Coil and FAN ASS’Y if Applicable 24VAC Power Transformer Connecting Electrical Power Circuit to Cooling Unit Cooling Unit factory warranty Connecting CO2 Inlet Supply Line to Cooling Unit Connecting Plain Water Inlet Supply Line to Cooling UnitCooling Unit Space Required Placing Cooling Unit in Operating PositionOperation Preparing Cooling Unit for OperationActivating Syrup Systems Starting Cooling Unit Refrigeration SystemStarting Carbonated Water Circulating Pump Installing Line Identification Label Dispensing Station AdjustmentsAdjusting Water Flow Rate Leak Check and Insulating Cooling Unit Outlet LinesThis page Left Blank Intentionally Cooling Unit Carbonator Motor Switch Cooling Unit Refrigeration Power SwitchCooling Unit Circulating Motor Switch Operating ControlsAdjustments Cooling Unit Maintenance Cleaning and SanitizingCleaning CO2 GAS Check Valves Periodic Inspection Preparing Cooling Unit for SHIPPING, STORING, or RelocatingChecking ICE Water Bath Periodic CleaningCleaning Condenser Coil Changing ICE Water Bath FAN Assembly Item 4 300381000 Carbonator Liquid Level Control Switches Primary CO2 Regulator Carbonated Water Circulating Pump Motor LubricationIndex Part Name Secondary CO2 RegulatorsWater Flow Rate Adjusting Carbonators Tanks Liquid LevelsDaily Cleaning of Unit Flush Syrup Systems Sanitizing POST-MIX Syrup SystemsWash Syrup Systems Water Flush Syrup Systems Sanitize Syrup SystemsPurge Water OUT of Syrup Systems Restore Operation Connecting External Carbonator to Cooling Unit Cleaning CO2 System GAS Check ValvesSyrup Flavor Change Carbonators CO2 Inlet Lines CO2 GAS Check Valve300381000 300381000 Wiring Diagram LOW-VOLTAGE System Model Number Wiring Diagram HIGH-VOLTAGE System This page Left Blank Intentionally LOW or TOO High WATER-TO-SYRUP ‘RATIO’Dispensed Drink TOO Carbonation TOO LOW Dispensed ProductComes OUT Dispensing Valve Clear But Foams in CUP Only Carbonated Water aDispensed CONT’D Only Carbonated WaterOnly Syrup Dispensed Carbonator MotorsErratic Cycling Operate Refrigeration PowerCarbonator Water Pump MotorOperate CONT’D Temperature SensingRefrigeration System Device and HIGH-PRESSURECommpressor Operates Bank CONT’D Refrigeration Flow DiagramContinuousls but does Not Form Sufficient ICEWarranty Page One Cornelius Place Anoka, Minnesota 612 800
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