Cornelius 10, 000 installation manual Table of Contents

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TABLE OF CONTENTS
	Page
GENERAL INFORMATION	1
GENERAL DESCRIPTION	1
COOLING UNIT DESCRIPTION	1
SYSTEM THEORY OF OPERATION	3
INSTALLATION	5
UNPACKING AND INSPECTION	5
IDENTIFICATION OF LOOSE-SHIPPED PARTS	5
SELECTING LOCATION	5
COOLING UNIT	5
REMOTE CONDENSER COIL AND FAN ASS’Y	6
INSTALLING REMOTE CONDENSER COIL AND FAN ASS’Y	6
INSTALLING COOLING UNIT	6
PLACING COOLING UNIT IN LOCATION	6
CONNECTING REMOTE CONDENSER COIL AND FAN ASS’Y
REFRIGERATION LINES TO COOLING UNIT	7
CONNECTING ELECTRICAL POWER CIRCUIT TO COOLING UNIT . . . .	7
CONNECTING PLAIN WATER INLET SUPPLY LINE TO COOLING UNIT	9
CONNECTING CO2 INLET SUPPLY LINE TO COOLING UNIT	9
CONNECTING SYRUP SOURCE LINES TO COOLING UNIT SYRUP
INLET LINES	9
CONNECTING COOLING UNIT SYRUP OUTLET LINES TO INSULATED
PYTHON SYRUP LINES	10
CONNECTING COOLING UNIT PLAIN WATER OUTLET LINE TO
INSULATED PYTHON PLAIN WATER LINE	10
CONNECTING COOLING UNIT CARBONATED WATER OUTLET LINES TO
INSULATED PYTHON CARBONATED WATER LINES	10
PLACING COOLING UNIT IN OPERATING POSITION	10
PREPARING COOLING UNIT FOR OPERATION	11
OPERATION	11
STARTING COOLING UNIT REFRIGERATION SYSTEM	12
STARTING CARBONATED WATER CIRCULATING PUMP	12
ACTIVATING SYRUP SYSTEMS	12
LEAK CHECK AND INSULATING COOLING UNIT OUTLET LINES	13
DISPENSING STATION ADJUSTMENTS	13
INSTALLING LINE IDENTIFICATION LABEL	13
OPERATORS INSTRUCTIONS	15
OPERATING CONTROLS	15
COOLING UNIT REFRIGERATION POWER SWITCH	15
COOLING UNIT CARBONATOR MOTOR SWITCH	15
COOLING UNIT CIRCULATING MOTOR SWITCH	15
REFRIGERATION SYSTEM TEMPERATURE SENSING DEVICE AND
HIGH-PRESSURE CUTOUT SWITCH	15
DAILY PRE-OPERATION CHECK	16
ADJUSTMENTS	16
ADJUSTING CO2 REGULATORS	16
i	300381000

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Contents

AURORAR10,000 Cooling Unit This Document Contains Important InformationTable of Contents Table of Contents cont’d Table of Contents cont’d LOOSE-SHIPPED Parts General Description Cooling Unit DescriptionDesign Data Cooling Unit Model NumbersSystem Theory of Operation Remote Condenser Coil and FAN ASS’Y Data P/NFlow Diagram Typical Installation Selecting Location Unpacking and InspectionIdentification of LOOSE-SHIPPED Parts Cooling UnitPlacing Cooling Unit in Location Installing Cooling UnitRemote Condenser Coil and FAN ASS’Y if Applicable Connecting Electrical Power Circuit to Cooling Unit 24VAC Power TransformerCooling Unit factory warranty Connecting Plain Water Inlet Supply Line to Cooling Unit Connecting CO2 Inlet Supply Line to Cooling UnitPlacing Cooling Unit in Operating Position Cooling Unit Space RequiredPreparing Cooling Unit for Operation OperationActivating Syrup Systems Starting Cooling Unit Refrigeration SystemStarting Carbonated Water Circulating Pump Adjusting Water Flow Rate Dispensing Station AdjustmentsInstalling Line Identification Label Leak Check and Insulating Cooling Unit Outlet LinesThis page Left Blank Intentionally Cooling Unit Circulating Motor Switch Cooling Unit Refrigeration Power SwitchCooling Unit Carbonator Motor Switch Operating ControlsAdjustments Cleaning and Sanitizing Cooling Unit MaintenanceCleaning CO2 GAS Check Valves Preparing Cooling Unit for SHIPPING, STORING, or Relocating Periodic InspectionChecking ICE Water Bath Periodic CleaningCleaning Condenser Coil Changing ICE Water Bath FAN Assembly Item 4 300381000 Carbonator Liquid Level Control Switches Carbonated Water Circulating Pump Motor Lubrication Primary CO2 RegulatorSecondary CO2 Regulators Index Part NameWater Flow Rate Adjusting Carbonators Tanks Liquid LevelsDaily Cleaning of Unit Flush Syrup Systems Sanitizing POST-MIX Syrup SystemsWash Syrup Systems Sanitize Syrup Systems Water Flush Syrup SystemsPurge Water OUT of Syrup Systems Restore Operation Syrup Flavor Change Cleaning CO2 System GAS Check ValvesConnecting External Carbonator to Cooling Unit Carbonators CO2 Inlet Lines CO2 GAS Check Valve300381000 300381000 Wiring Diagram LOW-VOLTAGE System Model Number Wiring Diagram HIGH-VOLTAGE System This page Left Blank Intentionally LOW or TOO High WATER-TO-SYRUP ‘RATIO’Dispensed Drink TOO Comes OUT Dispensing Valve Clear But Foams in CUP Dispensed ProductCarbonation TOO LOW Only Carbonated Water aOnly Syrup Dispensed Only Carbonated WaterDispensed CONT’D Carbonator MotorsCarbonator Operate Refrigeration PowerErratic Cycling Water Pump MotorRefrigeration System Temperature SensingOperate CONT’D Device and HIGH-PRESSUREContinuousls but does Bank CONT’D Refrigeration Flow DiagramCommpressor Operates Not Form Sufficient ICEWarranty Page One Cornelius Place Anoka, Minnesota 612 800

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