Empire Comfort Systems DVP42FP9, DVP48FP3, DVP48FP9 GAS Supply, Installing a New Main Gas Cock

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GAS SUPPLY

The gas pipeline can be brought in through the right or left side of the appliance. Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code.

Recommended Gas Pipe Diameter

Pipe Length

Schedule 40 Pipe

Tubing, Type L

(Feet)

Inside Diameter

Outside Diameter

 

 

 

 

 

 

Nat.

L.P.

Nat.

L.P.

 

 

 

 

 

0-10

1/2"

3/8"

1/2"

3/8"

 

12.7mm

9.5mm

12.7mm

9.5mm

 

 

 

 

 

11-40

1/2"

1/2"

5/8"

1/2"

 

12.7mm

12.7mm

15.9mm

12.7mm

 

 

 

 

 

41-100

1/2"

1/2"

3/4"

1/2"

 

12.7mm

12.7mm

19mm

12.7mm

 

 

 

 

 

101-150

3/4"

1/2"

7/8"

3/4"

 

19mm

12.7mm

22.2mm

1.9 mm

 

 

 

 

 

Note: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized.

Note: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code.

The use of the following gas connectors is recommended:

ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing and Fittings.

ANS Z21.45 Assembled Flexible Appliance Connectors of Other Than All-Metal Construction

The above connectors may be used if acceptable by the authority having jurisdiction. The state of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length.

 

 

Figure 6

 

 

 

 

 

 

Gas Supply Pressure (inches w.c.)

 

 

 

 

 

 

Minimum

Normal

 

Maximum

 

 

 

 

 

Natural Gas

4.5"

7.0"

 

*14.0"

 

 

 

 

 

LP (Propane)

10.8"

11.0"

 

*14.0"

 

 

 

 

 

Manifold Pressure (inches w.c.)

 

 

 

 

 

 

Normal (HI)

 

 

 

 

 

 

Natural Gas

 

3.5"

 

 

 

 

 

 

 

LP (Propane)

 

10.0"

 

 

*NOTE: Remote "RF" Models - 10.5" w.c. maximum

Installing a New Main Gas Cock

Each appliance should have its own manual gas cock.

In the state of Massachusetts the gas cock must be a T handle type.

A manual main gas cock should be located in the vicinity of the unit. Where none exists, or where its size or location is not ad- equate, contact your local authorized installer for installation or relocation.

Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases. The gas lines must be checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connections, and if unexposed, a pressure test should be made.

Never use an exposed flame to check for leaks. Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!

NOTE: The millivolt gas controls are equipped with a captured screw type pressure test point, therefore it is not necessary to provide a 1/8" test point up stream of the control.

Ondirectignitionvalves,hexplugsmaybereplacedwithhose fittings for pressure checks, then reinstalled before operating fireplace.

When using copper or flex connector use only approved fittings.

The appliance and it’s individual shut off valve must be disconnected from supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5kPa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5kPa).

Attention! If one of the procedures results in pressures in excess of 1/2 psig (14" w.c.) (3.5 kPa) on the fireplace gas valve, it will result in a hazardous condition.

Checking Manifold Pressures

Both Propane and Natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold pressure of approximately 3.5" w.c. (.871kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 4.5" w.c. (1.120kPa) for the purpose of input adjustment to a maximum of 10.5" w.c. (2.615kPa). Propane gas models will have a manifold

pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 11.0" w.c.

(2.739kPa) for the purpose of input adjustment to a maximum of 13.0" w.c. (3.237kPa).

Figure 7

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Contents Installation Instructions Table of Contents Important Safety Information Safety Information for Users of LP GAS LP-GAS Warning OdorIntroduction Specifications Fireplace DimensionsMantel Chart Figure ClearancesLocating Fireplace Clearances FigureChecking Manifold Pressures Installing a New Main Gas CockGAS Supply Converting flue take-off to rear venting Rear Vent ConversionVent Systems Vent Pipe Clearance InstallationFraming and Finishing Finishing Figures 12 Flush Mount Mantel Installation FigureFraming Figure Flush Wall Installation Combustible Surround InstallationVent Runs Figures 14, 15, 16, 17 VERTICAL, 90 Elbow with Horizontal TerminationVERTICAL, 90 Elbow to ModelVenting Graph Dimensions in Feet Venting Fireplace TOPTo Use the Vent Graph Figure Example aBelow Grade Installation Venting Fireplace TOPFireplace Hard Elbow Dimensions Series DVP42FP Examples TOP Vent RUN Venting Fireplace Rear Theunit CapsExamples Rear Vent RUN Information on Various Venting Routes and Components Vertical Sidewall InstallationsTermination Clearances Vent Clearances Installing Vent Components Figure Vent System IdentificationFraming and Finishing Installing Support Brackets FigureInstalling Firestops Figures 38, 39, 40 Horizontal Termination See Horizontal Termination Page 24 and Vertical TerminationDVVK-5F Flex Vent Instructions General Maintenance Installing the Vent System in a ChaseVertical Termination Determining Minimum Vent Height Above the RoofReassembly and Resealing Vent Pipe System Vertical TerminationLOG Placement 3 LOG SET Operating Instructions Millivolt SystemInitial Lighting Pilot Flame FigureTRW Standing Pilot Wiring Diagram For Your Safety Read Before Lighting Standing Pilot Lighting InstructionsStanding Pilot Troubleshooting Frequent pilot outage problemPilot and main burner extinguish while in operation Glass sootsIntermittent Pilot Operating Instructions Electrical Connection FigureFor Your Safety Read Before Lighting What to do if YOU Smell GASS8600H Intermittent Ignition Module Specifications CheckoutOperation Trial for IgnitionSafety Lockout Main Burner OperationIgnition System Checks Check ignition cable. Make sure ARC Length ActionIntermittent Pilot Troubleshooting Transmitter Signal FunctionsReceiver Shutdown of Burner ThermopilesRF Transmitter Functions Wiring Diagram with Blower RF Standing Pilot Lighting Instructions Maintenance and Service Please NoteParts View Parts List Blower Motor Blower WheelsVolt AC Junction BOX Wiring Installation Instructions Optional Brick Liner Installation InstructionsAccessories FBB4Service Notes HOW to Order Repair Parts Service Notes