Burnham MMII manual Table of Contents

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The New York City Department of Buildings has approved the Minuteman® II boiler: Approval No. MEA 332-93-E.

The City of New York requires either a Licensed Master Plumber or a Fire Suppression Piping Contractor supervise the installation of this product.

The Massachusetts Board of Plumbers and Gas Fitters has approved the Minuteman® II boiler. See the Massachusetts Board of Plumbers and Gas Fitters website, http://license.reg.state.ma.us/pubLic/pb_pre_form.asp for the latest Approval Code or ask your local Sales Representative.

The Commonwealth of Massachusetts requires this product to be installed by a Licensed Plumber or Gas Fitter.

The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels, or to important information concerning product life.

DANGER

Indicates an imminently haz ardous situation which, if not avoided, will result in death, serious injury or substantial property damage.

CAUTION

Indicates a potentially haz ardous situation which, if not avoided, may result in moderate or minor injury or property damage.

WARNING

Indicates a potentially haz ardous situation which, if not avoided, could result in death, serious injury or substantial property damage.

NOTICE

Indicates special instructions on installation, operation, or maintenance which are important but not related to personal injury haz ards.

Table of Contents

I.

Pre-Installation

4

VI.

Venting/Air Intake Piping

11

II.

Unpack Boiler

5

VII.

Electrical

17

III.

Boiler Water Piping

5

VIII.

System Start-up

18

IV.

Domestic Hot Water Piping

8

IX.

Service Instructions

22

V.

Gas Piping

9

X.

Repair Parts

29

CAUTION

This boiler contains controls which may cause the boiler to shut down and not restart without service. If damage due to froz en pipes is a possibility, the heating system should not be left unattended in cold weather; or appropriate safeguards and alarms should be installed on the heating system to prevent damage if the boiler is inoperative.

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Contents Minuteman 81404025R13-1/07 Price $3.00Table of Contents Dimensional Drawing Pre-Installation Minimum Clearances to Combustible SurfacesDo not drop boiler. Do not bump boiler jacket against floor II. Unpack BoilerIII. Water Piping and Trim Page Internal Water Piping System Diagram IV. Domestic Hot Water Performance and Piping Domestic Hot Water RatingsGas Piping Rated InputFitting Equivalent Lengths Specific Gravity Correction FactorsGeneral Guidelines VI. Venting / Air Intake PipingComponent Vent/Air Intake LengthInstall Vent Connector Burnham Vent System ComponentsInstall Vent Pipe, Burnham Gasketed Vent System Install Vent Pipe, GeneralInstall Vent Pipe, Burnham Gasket-Less Vent System Horizontal Through Wall Vent Installation Burnham Gasketed Vent Joint DetailRecommended Horizontal Vent Installation Vertical Through Roof Vent Installation Horizontal Vent Pipe Wall PenetrationVertical Vent Installation Install Air Intake PipeWiring Diagram VII. ElectricalPrepare to check operation Do not install an automatic fill valve with this boilerVIII. System Start-up Operating Instructions Adjust gas input rate to boiler Check Boiler High LimitGas Flow Rate in Cubic Feet per Hour IX. Service Main Burners and Combustion Chamber LubricationBurner and Flueway Cleaning Differential Pressure Switch Settings Pilot Burner LocationAvoid Breathing Fiber Particulates and Dust Page Page Canopy/Blower Assembly Repair PartsHeat Exchanger Assembly Cerafelt Gasketing not depictedPage Page Base Assembly Page Page Jacket Assembly Domestic Water Tank Assembly Miscellaneous Trim and Controls Vent Accessory Carton Air Intake TerminalLimited Warranty