Burnham MMII manual Main Burners and Combustion Chamber, Lubrication

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See Figure 9. Disconnect vent connector and vent pipe from blower outlet.

3.Remove Jacket Top Panels.

4.Disconnect Red and Black Silicone Tubing from Canopy. Pull tubing through Blower Access panel into vestibule.

5.Disconnect wiring harness from Blower Motor.

6.Remove Canopy/Blower Assembly.

a.Remove four (4) machine screws securing canopy to heat exchanger.

b.Remove ceramic fiber gasketing from top of heat exchanger.

c.Pry canopy from boiler sections.

7.Inspect flue passages. Clean with flue brush. See Figure 25.

8.Inspect heating surface in combustion chamber. Clean with straight handle wire brush.

9.Replace Canopy/Blower Assembly and seal using ceramic fiber gasketing. Refer to Key No. 2 in Repair Parts Section for quantity and part number.

10.Connect Silicone Tubing between Pressure Fittings on Canopy Assembly and Pressure Switch. See Figure 26.

11.Install Jacket Top Panels.

12.Connect vent system. See Figure 9.

13.Connect Blower Motor Wiring Harness.

F. Main Burners and Combustion Chamber.

1.Vacuum combustion chamber. Exercise care - do not damage base insulation.

2.Clean main burners. Brush top of burners with soft bristle brush. See Figure 25. Vacuum to remove any dirt and lint.

3.Vacuum tip of pilot burner.

4.Check gas orifices for lint and dirt. Clean as necessary.

5.Install main burners by reversing procedure to remove burners.

a.Pilot burner must be installed in original location. See Table 10.

b.Main burners must be properly secured in burner tray slot at rear of combustion chamber and over gas orifice with hitch pin in place. See Figure 25.

c.Burner access panel must be securely in place.

d.Verify that Combustion Air Diffuser is securely in place.

e.If Flame Roll-out Switch wires were disconnected, they must be reconnected.

f.Air Intake Box Cover must be installed.

G.Check operation. Follow steps C through L from Section VIII: System Start-up.

H.Procedure for Measuring Fan Differential Pressure. (See Figure 27).

1.With boiler off, remove gray and black hoses at differential pressure switch.

2.With tees, connect water manometer as shown with additional tubing.

3.Start boiler and read pressure on manometer when boiler water temperature reaches operating temperature. Refer to Table 11 for minimum readings.

NOTE: If switch drops-out before boiler reaches temperature or if differential pressure readings are below minimums shown in Table 11, check for cracks in hoses or contact your nearest Burnham representative.

4.Stop boiler, remove manometer and reconnect hoses to pressure switch. See Figure 26.

I.Lubrication

There are no parts requiring lubrication on the part of the Service Technician or the User. Circulator bearings are water lubricated. Combustion blower motor uses sealed bearings.

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Contents Minuteman 81404025R13-1/07 Price $3.00Table of Contents Dimensional Drawing Pre-Installation Minimum Clearances to Combustible SurfacesII. Unpack Boiler III. Water Piping and TrimDo not drop boiler. Do not bump boiler jacket against floor Page Internal Water Piping System Diagram IV. Domestic Hot Water Performance and Piping Domestic Hot Water RatingsGas Piping Rated InputFitting Equivalent Lengths Specific Gravity Correction FactorsVI. Venting / Air Intake Piping ComponentGeneral Guidelines Vent/Air Intake LengthInstall Vent Connector Burnham Vent System ComponentsInstall Vent Pipe, General Install Vent Pipe, Burnham Gasket-Less Vent SystemInstall Vent Pipe, Burnham Gasketed Vent System Horizontal Through Wall Vent Installation Burnham Gasketed Vent Joint DetailRecommended Horizontal Vent Installation Vertical Through Roof Vent Installation Horizontal Vent Pipe Wall PenetrationVertical Vent Installation Install Air Intake PipeWiring Diagram VII. ElectricalDo not install an automatic fill valve with this boiler VIII. System Start-upPrepare to check operation Operating Instructions Adjust gas input rate to boiler Check Boiler High LimitGas Flow Rate in Cubic Feet per Hour IX. Service Main Burners and Combustion Chamber LubricationBurner and Flueway Cleaning Differential Pressure Switch Settings Pilot Burner LocationAvoid Breathing Fiber Particulates and Dust Page Page Repair Parts Heat Exchanger AssemblyCanopy/Blower Assembly Cerafelt Gasketing not depictedPage Page Base Assembly Page Page Jacket Assembly Domestic Water Tank Assembly Miscellaneous Trim and Controls Vent Accessory Carton Air Intake TerminalLimited Warranty