Burnham MMII manual Gas Piping, Rated Input

Page 9

V. Gas Piping

A.Size gas piping. Design system to provide adequate gas supply to boiler. Consider these factors:

1.Allowable pressure drop from point of delivery to boiler. Maximum allowable system pressure is ½ psig. Actual point of delivery pressure may be less; contact gas supplier for additional information. Minimum gas valve inlet pressure is stamped on the rating label located in the boiler's vestibule compartment.

2.Maximum gas demand. Table 2 lists boiler input rate. Also consider existing and expected future gas utilization equipment (i.e. cooking equipment).

3.Length of piping and number of fittings. Refer to Table 3 for maximum capacity of Schedule 40 pipe. Table 4 lists equivalent pipe length for standard fittings.

Table 2: Rated Input

Boiler

Input Rate

Gas

[cubic feet per hour]

Model

 

 

Connection

Natural

 

Number

LP Gas

Size (Inches)

 

Gas

 

 

 

 

 

 

 

 

MMII4-70

70

28

½

 

 

 

 

MMII4-105

105

42

½

 

 

 

 

MMII5-105

105

42

½

 

 

 

 

MMII5-140

140

56

½

 

 

 

 

4.Specific gravity of gas. Gas piping systems for gas with a specific gravity of 0.70 or less can be sized directly from Table 3, unless authority having jurisdiction specifies a gravity factor be applied. For specific gravity greater than 0.70, apply gravity factor from Table 5. If exact specific gravity is not shown choose next higher value.

For materials or conditions other than those listed above, refer to National Fuel Gas Code, NFPA 54/ ANSI Z223.1, or size system using standard engineering methods acceptable to authority having jurisdiction.

B.Connect boiler gas valve to gas supply system.

1.Use methods and materials in accordance with local plumbing codes and requirements of gas supplier. In absence of such requirements, follow National Fuel Gas Code, ANSI Z223.1.

2.Use thread (joint) compounds (pipe dope) resistant to action of liquefied petroleum gas.

3.Install sediment trap, ground-joint union and manual shut-off valve upstream of boiler gas control valve and outside of jacket. See Figure 8.

4.All above ground gas piping upstream from manual shut-off valve must be electrically continuous and bonded to a grounding electrode. Do not use gas piping as grounding electrode. Refer to National Electrical Code, ANSI/NFPA 70.

Table 3: Maximum Capacity of Schedule 40 Pipe in CFH For Gas Pressures of 0.5 psig or Less

Length

 

0.3 inch w.c. Pressure Drop

 

 

0.5 inch w.c. Pressure Drop

 

[Feet]

½

 

¾

1

 

½

 

¾

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

132

 

278

520

 

1,050

175

 

360

680

 

1,400

 

 

 

 

 

 

 

 

 

 

 

 

 

20

92

 

190

350

 

730

120

 

250

465

 

950

 

 

 

 

 

 

 

 

 

 

 

 

 

30

73

 

152

285

 

590

97

 

200

375

 

770

 

 

 

 

 

 

 

 

 

 

 

 

 

40

63

 

130

245

 

500

82

 

170

320

 

660

 

 

 

 

 

 

 

 

 

 

 

 

 

50

56

 

115

215

 

440

73

 

151

285

 

580

 

 

 

 

 

 

 

 

 

 

 

 

 

60

50

 

105

195

 

400

66

 

138

260

 

530

 

 

 

 

 

 

 

 

 

 

 

 

 

70

46

 

96

180

 

370

61

 

125

240

 

490

 

 

 

 

 

 

 

 

 

 

 

 

 

80

43

 

90

170

 

350

57

 

118

220

 

460

 

 

 

 

 

 

 

 

 

 

 

 

 

90

40

 

84

160

 

320

53

 

110

205

 

430

 

 

 

 

 

 

 

 

 

 

 

 

 

100

38

 

79

150

 

305

50

 

103

195

 

400

 

 

 

 

 

 

 

 

 

 

 

 

 

9

Image 9
Contents 81404025R13-1/07 Price $3.00 MinutemanTable of Contents Dimensional Drawing Minimum Clearances to Combustible Surfaces Pre-InstallationII. Unpack Boiler III. Water Piping and TrimDo not drop boiler. Do not bump boiler jacket against floor Page Internal Water Piping System Diagram Domestic Hot Water Ratings IV. Domestic Hot Water Performance and PipingRated Input Gas PipingSpecific Gravity Correction Factors Fitting Equivalent LengthsComponent VI. Venting / Air Intake PipingGeneral Guidelines Vent/Air Intake LengthBurnham Vent System Components Install Vent ConnectorInstall Vent Pipe, General Install Vent Pipe, Burnham Gasket-Less Vent SystemInstall Vent Pipe, Burnham Gasketed Vent System Burnham Gasketed Vent Joint Detail Horizontal Through Wall Vent InstallationRecommended Horizontal Vent Installation Horizontal Vent Pipe Wall Penetration Vertical Through Roof Vent InstallationInstall Air Intake Pipe Vertical Vent InstallationVII. Electrical Wiring DiagramDo not install an automatic fill valve with this boiler VIII. System Start-upPrepare to check operation Operating Instructions Check Boiler High Limit Adjust gas input rate to boilerGas Flow Rate in Cubic Feet per Hour IX. Service Lubrication Main Burners and Combustion ChamberBurner and Flueway Cleaning Pilot Burner Location Differential Pressure Switch SettingsAvoid Breathing Fiber Particulates and Dust Page Page Heat Exchanger Assembly Repair PartsCanopy/Blower Assembly Cerafelt Gasketing not depictedPage Page Base Assembly Page Page Jacket Assembly Domestic Water Tank Assembly Miscellaneous Trim and Controls Air Intake Terminal Vent Accessory CartonLimited Warranty