American Water Heater COMMERCIAL ELECTRIC WATER HEATERS manual Contactor Coil Voltage - At CCB

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Contactor Coil Voltage - At CCB

OPERATION & SERVICE

Contactor Coil Voltage - At CCB

This test procedure will measure contactor coil voltage where it originates at the J4 wiring terminals on the CCB. See page 42 for the CCB’s J4 wiring terminal location.

1Ensure tank temperature is less than 100°F/38°C - dump water to lower tank temperature if necessary.

2Adjust the temperature settings to ensure a call heat is active for all heating elements. Raise the Operating Set Point in the Temperatures Menu to 140°F or higher. Set all Heating Element Bank Differentials in the Temperatures Menu to 2°F - see pages 52 and 53.

3Using an AC volt meter; set the volt meter to an AC voltage range just above 120 VAC.

4Touch one of the two volt meter probes to the ground wire connection on the water heater. Touch the other volt meter probe to the CCB’s J4 OUT 1 wiring terminal. See the images below. On water heaters equipped with 6 or 9 heating elements also check between the ground connection and the CCB’s J4 OUT 2 wiring terminal and on water heaters equipped with 9 elements also check between ground and the CCB’s J4 OUT 3 wiring terminal. Measure and record voltage readings taken in this Step.

Service Warning: Be extremely careful when performing this test procedure - there will be high voltage present at many terminals and wiring connections in the surrounding area.

5If the measured voltage(s) were approximately 120 volts the CCB circuit board is operating properly.

6If the measured voltage(s) were zero or considerably less than 120 volts call the toll free Technical Support phone number listed on the back cover of this manual for further assistance.

Checking Contactor Coil Voltage at the CCB’s J4 Wiring Terminals

 

Water Heater Ground and J4 OUT 1 Water Heater Ground Connection

CCB’s J4 OUT 1 Terminal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Servicing should only be performed by a Qualified Service Agent

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Contents Technical Support and Parts Service HandbookCOMMERCIAL ELECTRIC WATER HEATERS MODELS STCE3-52/80/119 & ITCE3-52/80/119Page COMMERCIAL ELECTRIC WATER HEATER TABLE OF CONTENTSSERVICE MANUAL INTRODUCTION QUALIFICATIONS - QUALIFIED SERVICE AGENTSERVICE WARNING IMPORTANT SERVICE REMINDERTOOLS REQUIRED INSTRUCTION MANUALTHERMAL EXPANSION INSTALLATION CONSIDERATIONSCLOSED WATER SYSTEMS Grounding Power SupplyELECTRICAL REQUIREMENTS SERVICE PRECAUTIONS PRE SERVICE CHECKSWIRING CONNECTIONS ELECTRONIC CONTROL MODELS HEATING ELEMENT CONFIGURATIONSWATER HEATER CONSTRUCTION SURFACE MOUNT CONTROL MODELSWATER HEATER CONSTRUCTION SURFACE MOUNT CONTROL MODELSWATER HEATER CONSTRUCTION Amperage OPERATION & SERVICEPRINCIPLES OF ELECTRICITY VoltageCalculating Amps/Ohms/Volts/Watts Ohms Law applied to “SINGLE PHASE” 1Ø powerOhms Law L1 L2 L3 SINGLE AND THREE PHASE POWERChecking Single Phase 1Ø Power 3 L1 and L3 terminals of the water heater’s Power Distribution Block Checking Three Phase 3Ø Power1 L1 and L2 terminals of the water heater’s Power Distribution Block 2 L2 and L3 terminals of the water heater’s Power Distribution BlockSurface Mount Control Models Single Phase to Three Phase PHASE CONVERSIONS - SURFACE MOUNT CONTROL MODELSSurface Mount Control Models Three Phase to Single Phase Electronic Control Models Single Phase to Three Phase PHASE CONVERSIONS - ELECTRONIC CONTROL MODELSElectronic Control Models Three Phase to Single Phase Volt Meter Method FUSESOhm Meter Method SURFACE MOUNT THERMOSTATS Thermostat & ECO Test Wire conductor inside tube HEATING ELEMENTSHeating Element Construction TOTAL Heating Element ConfigurationsNUMBER OF FACTORY INSTALLED Heating Element Ratings208 VAC Heating Element AmperageELEMENT APPROXIMATE CURRENT - AMPSHeating Element Amperage Test Heating Element Voltage Test Measuring Resistance Heating Element Resistance & Ground TestsReplacing Heating Elements Heating Element Ground TestThree Current Sensors Element Sensor Functions ELEMENT SENSORSElement Sensor Construction Element SensorElement Sensor Operation Contactor Construction - How They Work CONTACTORSContactors Contactor ConfigurationsPower Connection Terminals Element Numbers/Connections Wire Colors to ElementsPhysically Operate Mechanical Contactor InspectionContactor Coil Voltage - At Contactor Contactor Coil Voltage - At CCB H1 H2 H3 H4 H5 N/A Primary Winding Secondary Winding 120 VAC Control Circuit Transformer WiringX1 120 VAC TRANSFORMERSSecondary Winding Voltage Test 120 VAC Control Circuit Transformer TestPrimary Winding Voltage Test 24 VAC Transformer Test Temperature Sensor ECO High Temperature Limit SwitchIMMERSION TEMPERATURE PROBE WATER TEMPERATURE Temperature Sensor Resistance TestTemperature Sensor Resistance Data Checking Temperature Sensor ResistanceDC Voltage To Temperature Sensor Temperature Sensor DC Voltage TestECO Continuity Test Checking ECO Switch ContinuityGround Connection ECO Voltage Test120 VAC To ECO 120 VAC From ECOUIM User Interface Module CCB Central Control Board ELECTRONIC CONTROLSCCB - CENTRAL CONTROL BOARD J4 Wiring Terminals - Contactor Coils CCB Socket & Wiring Terminal IdentificationJ2 Socket - 120 VAC Power Supply J3 Wiring Terminals - Alarm Output Relay see pageJ13 Socket - Heating Element Sensors Bank J7 Socket - Enable / Disable Circuits 1 & 2 see pages 45J16 Socket - Not Used J17 Wiring Terminals - Not Used J8 Socket - Not Used J9 Socket - Not Used J10 Socket - Not UsedCCB Enable/Disable Circuits Test Checking for Ground Checking Power and Ground To The CCBChecking for 120 VAC UIM Circuit Board Front Service Notes - Button Pad Ribbon CableUIM - USER INTERFACE MODULE UIM Circuit Board BackUIM - User Interface Module CONTROL SYSTEM FEATURESELECTRONIC CONTROL SYSTEM CONTROL SYSTEM NAVIGATIONTHE DESKTOP SCREEN ICON Table 1 Status IconsMENUS† Table 2 - Operating StatesTable 3 - Control System Menus STATETank Temperature Differential SettingsTEMPERATURES MENU Operating Set PointTemperature Settings HEATER STATUS MENU Enable / Disable 1Alarm Condition Alarm Relay OutputCurrent Time ECONOMY MODE SETUP MENUSetpoint Adjustment Desktop Screen During Economy Mode Economy Mode Setup MenuEconomy Mode Settings Setpoint Adjustment Value Economy Mode Settings Time Clock Settings Normal Operation Between Economy Mode Settings Daily Operating Mode SettingsEconomy Mode All Day Alarm Output Settings ALARM OUTPUT SETUP MENUTemp Alarm SP Used for external Alarm SPBacklight Delay DISPLAY SETTINGS MENUDisplay Settings Temperature UnitsBank # Cycles HEATER INFORMATION MENUElapsed Time Total Heating TimeMain Menu - Current Fault Selected Fault History Menu CURRENT FAULT / ALERT MENUFAULT HISTORY MENU FAULT OCCURRENCE MENUFactory Default User Settings RESTORE FACTORY DEFAULTS MENURestore Factory Defaults Not Enough Hot Water TROUBLESHOOTINGCOMMON SERVICE PROBLEMS No Hot WaterAlert Conditions Fault ConditionsResetting Control System CONTROL SYSTEM UNRESPONSIVEUIM is Inoperable Heating Cycle DisabledControl System Unresponsive cont “No Current Detected” FAULT AND ALERT MESSAGES“Temp Probe Short” Fault & Alert Messages“Temp Probe Open” “Energy Cut Out ECO” Page Page Page Page Technical Support and Parts