Frymaster 8196203 manual Navy Surface Ship Electric Fryers Preventive Maintenance

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NAVY SURFACE SHIP ELECTRIC FRYERS

CHAPTER 5: PREVENTIVE MAINTENANCE

5.1Cleaning the Fryer

DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.

DANGER

Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil. If water comes in contact with oil heated to frying temperature, it will cause spattering of the oil, which can result in severe burns to nearby personnel.

WARNING

Use a commercial-grade cleaner formulated to effectively clean and sanitize food-contact surfaces. Read the directions for use and precautionary statements before use. Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food-contact surfaces.

5.1.1 Clean Inside and Outside of the Fryer Cabinet – Daily

Clean inside the fryer cabinet with a dry, clean cloth. Wipe all accessible metal surfaces and components to remove accumulated oil/shortening and dust.

Clean outside the fryer cabinet, with a clean, damp cloth soaked with dishwashing detergent. Wipe with a clean, damp cloth.

5.1.2 Clean the Built-in Filtration System – Daily

WARNING

Never drain water into the filter pan. Water will damage the filter pump.

There are no periodic preventive maintenance checks and services required for the FootPrint Pro Filtration System other than daily cleaning of the filter pan and associated components with a solution of hot water and detergent.

5–1

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Contents Navy Surface Ship Electric Fryers Hour Service Hotline NOVPage Canada Navy Surface Ship Electric Fryers Safety Information Navy Surface Ship Electric Fryers IntroductionGeneral Shipping Damage Claim Procedure Service InformationController Information Introduction Navy Surface Ship Electric Fryers Installation InstructionsPage Power Requirements Single Fryer with Filter Dimensions and WeightsSingle Fryer non-filter Fryer Battery62.55 Navy Surface Ship Electric Fryers Operating Instructions Equipment Setup and Shutdown ProceduresOperation of the Solid-State Analog Controller ShutdownController Operating Procedure Page Navy Surface Ship Electric Fryers Filtration Instructions Open drain valve by rotating 90º Filter Pump Reset Switch Page Navy Surface Ship Electric Fryers Preventive Maintenance Page Check Calibration of Temperature Control Knob Monthly Clean Detachable Parts and Accessories WeeklyAnnual/Periodic System Inspection FryerBuilt-In Filtration System Page Navy Surface Ship Electric Fryers Operator Troubleshooting Troubleshooting Control and Heating Problems Problem Probable Causes Corrective ActionProblem Filtration Problems Error Messages and Display ProblemsProblem Probable Causes Navy Surface Ship Electric Fryers Service Procedures Replacing a ControllerReplacing Component Box Components Replacing a High-Limit Thermostat Replacing a Temperature Probe Replacing a Heating Element Position Replacing Contactor Box Components Replacing a Frypot Page Sediment Particle Oil Flow Up for reverse Down for forward Disconnect flexlines indicated by the arrows Page Replacing the Filter Transformer or Filter Relay Diagnostic LED Legend Interface Board Diagnostic ChartProbe Resistance Chart Probe Resistance ChartRefer to page 2-2 for power requirements Refer to page 2-2 for power requirements Refer to page 2-2 for power requirements Wiring Diagram, Wiring Harness Page Accessories Navy Surface Ship Electric Fryers Parts ListPage Two and Three Station Fryers Cabinets, Bases, Braces, and Associated Parts Cabinet Bases, Braces, and Associated Parts See next section for Drain PART# Drain Tube Section and Associated PartsNut, ½-13 2-Way Hex Lock PART# Page Item PART# Relays are not replaceable Electronics and Wiring Components Component Boxes807-3575 Not illustrated Contactor Boxes Contactor Boxes Heating Element Assembly and Associated Parts Heating Element Assembly and Associated Parts Contactor Box Wiring Assembly 12-Pin Full-Vat C-1 WiringContactor Box Wiring Assemblies 6-Pin Left Element Controller106-5750 106-5935 Interface Board to Controller Wiring Harness 15-Pin Filtration System Components 1 FPH17 Filtration Components Assembly, Filter Pan Single includes pan and lid Multiple Battery Filtration System Components Multiple Battery Filtration System Components Frypot Assembly and Thermostat Oil Return System Components Component Component Wiring Connectors, Pin Terminals and Power CordsFasteners This page Intentionally Left Blank Service Hotline