Frymaster 8196203 manual Replacing a High-Limit Thermostat

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4.Dismount the component to be replaced and install the new component, being sure that any required spacers, insulation, washers, etc. are in place.

NOTE: If more room to work is required, the control panel frame assembly may be removed by removing the hex head screws that secure it to the fryer cabinet (see illustration below). If this option is chosen, all front panel assemblies must be removed per steps 2-4 above. The cover plate on the lower front of the component box may also be removed if desired. Removing the component box itself from the fryer is not recommended due to the difficulty involved in disconnecting and reconnecting the oil-return valve rods, which pass through openings in the component box.

Remove these three

screws at each end.

Remove these two screws

from the center supports.

Removing the Control Panel Frame and Top Cap Assembly

5.Reconnect the wiring disconnected in Steps 2 and 3, referring to your notes and the wiring diagrams on the fryer door to ensure that the connections are properly made. Also, verify that no other wiring was disconnected accidentally during the replacement process.

6.Reverse steps 1-4 to complete the replacement and return the fryer to service.

7.4Replacing a High-Limit Thermostat

1.Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit (SDU) or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the SDU at one time.

2.Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer.

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Contents Hour Service Hotline NOV Navy Surface Ship Electric FryersPage Canada Navy Surface Ship Electric Fryers General Safety InformationNavy Surface Ship Electric Fryers Introduction Controller Information Shipping Damage Claim ProcedureService Information Navy Surface Ship Electric Fryers Installation Instructions IntroductionPage Power Requirements Dimensions and Weights Single Fryer with FilterFryer Battery Single Fryer non-filter62.55 Equipment Setup and Shutdown Procedures Navy Surface Ship Electric Fryers Operating InstructionsShutdown Operation of the Solid-State Analog ControllerController Operating Procedure Page Navy Surface Ship Electric Fryers Filtration Instructions Open drain valve by rotating 90º Filter Pump Reset Switch Page Navy Surface Ship Electric Fryers Preventive Maintenance Page Clean Detachable Parts and Accessories Weekly Check Calibration of Temperature Control Knob MonthlyBuilt-In Filtration System Annual/Periodic System InspectionFryer Page Navy Surface Ship Electric Fryers Operator Troubleshooting Problem Probable Causes Corrective Action Troubleshooting Control and Heating ProblemsProblem Error Messages and Display Problems Filtration ProblemsProblem Probable Causes Replacing Component Box Components Navy Surface Ship Electric Fryers Service ProceduresReplacing a Controller Replacing a High-Limit Thermostat Replacing a Temperature Probe Replacing a Heating Element Position Replacing Contactor Box Components Replacing a Frypot Page Sediment Particle Oil Flow Up for reverse Down for forward Disconnect flexlines indicated by the arrows Page Replacing the Filter Transformer or Filter Relay Interface Board Diagnostic Chart Diagnostic LED LegendProbe Resistance Chart Probe Resistance ChartRefer to page 2-2 for power requirements Refer to page 2-2 for power requirements Refer to page 2-2 for power requirements Wiring Diagram, Wiring Harness Page Navy Surface Ship Electric Fryers Parts List AccessoriesPage Two and Three Station Fryers Cabinets, Bases, Braces, and Associated Parts Cabinet Bases, Braces, and Associated Parts See next section for Drain Drain Tube Section and Associated Parts PART#Nut, ½-13 2-Way Hex Lock PART# Page Item PART# Electronics and Wiring Components Component Boxes Relays are not replaceable807-3575 Not illustrated Contactor Boxes Contactor Boxes Heating Element Assembly and Associated Parts Heating Element Assembly and Associated Parts Wiring Contactor Box Wiring Assembly 12-Pin Full-Vat C-1Contactor Box Wiring Assemblies 6-Pin Left Element Controller106-5750 106-5935 Interface Board to Controller Wiring Harness 15-Pin Filtration System Components 1 FPH17 Filtration Components Assembly, Filter Pan Single includes pan and lid Multiple Battery Filtration System Components Multiple Battery Filtration System Components Frypot Assembly and Thermostat Oil Return System Components Component Wiring Connectors, Pin Terminals and Power Cords ComponentFasteners This page Intentionally Left Blank Service Hotline

8196203 specifications

The Frymaster 8196203 is a highly regarded commercial fryer that has carved a niche in the fast-paced environment of restaurants and food service operations. This unit combines advanced technology with robust design, making it an ideal choice for those who demand efficiency and consistency in their frying processes.

One of the standout features of the Frymaster 8196203 is its high-capacity frying system. With the ability to handle large batches, this fryer is perfect for busy kitchens that require quick service without sacrificing food quality. The unit is engineered to provide optimal heating, ensuring that oil is quickly brought to the desired frying temperature, reducing wait times and improving overall productivity.

The Frymaster 8196203 is equipped with a powerful heating system that utilizes innovative technologies for enhanced performance. It often includes options for both gas and electric heating, catering to the specific needs of various kitchen environments. The unit's design promotes even heat distribution, reducing the risk of uneven cooking and guaranteeing that every piece of food is crisped to perfection.

Furthermore, the fryer features a sophisticated filtration system that helps maintain oil quality. This system automatically filters out food particles and other impurities, extending the life of the cooking oil and ensuring that the flavor of the food remains untainted. As a result, operators can save on oil costs while also ensuring food quality stays high.

Safety is another important aspect of the Frymaster 8196203, which includes built-in features such as temperature controls and safety shut-off mechanisms. These features help prevent overheating and accidents, allowing kitchen staff to focus on cooking rather than constantly monitoring the fryer.

The Frymaster 8196203 is designed with user-friendliness in mind. Its intuitive control panel allows for easy adjustments and monitoring, ensuring that cooks can operate it with minimal training. Additionally, the fryer is constructed with durable materials that are easy to clean, which is essential for maintaining hygiene in any food service environment.

In conclusion, the Frymaster 8196203 is a reliable commercial fryer that stands out for its high capacity, advanced heating technology, and efficiency-enhancing features. With a focus on safety, ease of use, and maintenance, it’s a valuable addition to any kitchen, helping chefs produce mouth-watering fried dishes with speed and consistency.
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