Frymaster 8196203 manual Navy Surface Ship Electric Fryers Operator Troubleshooting, Introduction

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NAVY SURFACE SHIP ELECTRIC FRYERS

CHAPTER 6: OPERATOR TROUBLESHOOTING

6.1Introduction

This section provides an easy reference guide to some of the common problems that may occur during the operation of this equipment. The troubleshooting guides that follow are intended to help correct, or at least accurately diagnose, problems with this equipment. Although the chapter covers the most common problems reported, you may encounter problems that are not covered. In such instances, the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem.

When troubleshooting a problem, always use a process of elimination starting with the simplest solution and working through to the most complex. Never overlook the obvious – anyone can forget to plug in a cord or fail to close a valve completely. Most importantly, always try to establish a clear idea of why a problem has occurred. Part of any corrective action involves taking steps to ensure that it doesn’t happen again. If a controller malfunctions because of a poor connection, check all other connections, too. If a fuse continues to blow, find out why. Always keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system.

Before calling a service agent or the Frymaster HOTLINE (1-800-551-8633) or contacting via e-mail at service@frymaster.com:

Verify that power is connected and that circuit breakers are on.

Verify that frypot drain valves are fully closed.

DANGER

Hot cooking oil will cause severe burns. Never attempt to move this appliance when filled with hot cooking oil or to transfer hot cooking oil from one container to another.

DANGER

This equipment should be disconnected from the electrical power supply when servicing, except when electrical circuit tests are required. Use extreme care when performing such tests.

This appliance may have more than one electrical power supply connection point. Disconnect all power supplies before servicing.

Inspection, testing, and repair of electrical components should be performed by authorized personnel only.

6-1

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Contents Hour Service Hotline NOV Navy Surface Ship Electric FryersPage Canada Navy Surface Ship Electric Fryers General Safety InformationNavy Surface Ship Electric Fryers Introduction Controller Information Shipping Damage Claim ProcedureService Information Navy Surface Ship Electric Fryers Installation Instructions IntroductionPage Power Requirements Dimensions and Weights Single Fryer with FilterFryer Battery Single Fryer non-filter62.55 Equipment Setup and Shutdown Procedures Navy Surface Ship Electric Fryers Operating InstructionsShutdown Operation of the Solid-State Analog ControllerController Operating Procedure Page Navy Surface Ship Electric Fryers Filtration Instructions Open drain valve by rotating 90º Filter Pump Reset Switch Page Navy Surface Ship Electric Fryers Preventive Maintenance Page Clean Detachable Parts and Accessories Weekly Check Calibration of Temperature Control Knob MonthlyBuilt-In Filtration System Annual/Periodic System InspectionFryer Page Navy Surface Ship Electric Fryers Operator Troubleshooting Problem Probable Causes Corrective Action Troubleshooting Control and Heating ProblemsProblem Error Messages and Display Problems Filtration ProblemsProblem Probable Causes Replacing Component Box Components Navy Surface Ship Electric Fryers Service ProceduresReplacing a Controller Replacing a High-Limit Thermostat Replacing a Temperature Probe Replacing a Heating Element Position Replacing Contactor Box Components Replacing a Frypot Page Sediment Particle Oil Flow Up for reverse Down for forward Disconnect flexlines indicated by the arrows Page Replacing the Filter Transformer or Filter Relay Interface Board Diagnostic Chart Diagnostic LED LegendProbe Resistance Chart Probe Resistance ChartRefer to page 2-2 for power requirements Refer to page 2-2 for power requirements Refer to page 2-2 for power requirements Wiring Diagram, Wiring Harness Page Navy Surface Ship Electric Fryers Parts List AccessoriesPage Two and Three Station Fryers Cabinets, Bases, Braces, and Associated Parts Cabinet Bases, Braces, and Associated Parts See next section for Drain Drain Tube Section and Associated Parts PART#Nut, ½-13 2-Way Hex Lock PART# Page Item PART# Electronics and Wiring Components Component Boxes Relays are not replaceable807-3575 Not illustrated Contactor Boxes Contactor Boxes Heating Element Assembly and Associated Parts Heating Element Assembly and Associated Parts Contactor Box Wiring Assemblies 6-Pin Left Element WiringContactor Box Wiring Assembly 12-Pin Full-Vat C-1 Controller106-5750 106-5935 Interface Board to Controller Wiring Harness 15-Pin Filtration System Components 1 FPH17 Filtration Components Assembly, Filter Pan Single includes pan and lid Multiple Battery Filtration System Components Multiple Battery Filtration System Components Frypot Assembly and Thermostat Oil Return System Components Component Wiring Connectors, Pin Terminals and Power Cords ComponentFasteners This page Intentionally Left Blank Service Hotline

8196203 specifications

The Frymaster 8196203 is a highly regarded commercial fryer that has carved a niche in the fast-paced environment of restaurants and food service operations. This unit combines advanced technology with robust design, making it an ideal choice for those who demand efficiency and consistency in their frying processes.

One of the standout features of the Frymaster 8196203 is its high-capacity frying system. With the ability to handle large batches, this fryer is perfect for busy kitchens that require quick service without sacrificing food quality. The unit is engineered to provide optimal heating, ensuring that oil is quickly brought to the desired frying temperature, reducing wait times and improving overall productivity.

The Frymaster 8196203 is equipped with a powerful heating system that utilizes innovative technologies for enhanced performance. It often includes options for both gas and electric heating, catering to the specific needs of various kitchen environments. The unit's design promotes even heat distribution, reducing the risk of uneven cooking and guaranteeing that every piece of food is crisped to perfection.

Furthermore, the fryer features a sophisticated filtration system that helps maintain oil quality. This system automatically filters out food particles and other impurities, extending the life of the cooking oil and ensuring that the flavor of the food remains untainted. As a result, operators can save on oil costs while also ensuring food quality stays high.

Safety is another important aspect of the Frymaster 8196203, which includes built-in features such as temperature controls and safety shut-off mechanisms. These features help prevent overheating and accidents, allowing kitchen staff to focus on cooking rather than constantly monitoring the fryer.

The Frymaster 8196203 is designed with user-friendliness in mind. Its intuitive control panel allows for easy adjustments and monitoring, ensuring that cooks can operate it with minimal training. Additionally, the fryer is constructed with durable materials that are easy to clean, which is essential for maintaining hygiene in any food service environment.

In conclusion, the Frymaster 8196203 is a reliable commercial fryer that stands out for its high capacity, advanced heating technology, and efficiency-enhancing features. With a focus on safety, ease of use, and maintenance, it’s a valuable addition to any kitchen, helping chefs produce mouth-watering fried dishes with speed and consistency.