Frymaster 8196203 manual Interface Board Diagnostic Chart, Diagnostic LED Legend

Page 43

7.10Interface Board Diagnostic Chart

The following diagram and charts provide ten quick system checks that can be performed using only a multimeter.

Diagostic LEDs

AL HI HTCMP24V HT HI AL

 

 

J3

3

2

1

6

5

4

9

8

7

 

12

11

10

 

 

15

14

13

 

K1

K2

 

K3

K4

 

Left

 

Left

Right

Right

 

 

Latch

 

Heat

Heat

Latch

 

 

Relay

 

Relay

Relay

Relay

 

J1

12

9

6

3

12

9

6

3 J2

 

11

8

5

2

11

8

5

2

 

10

7

4

1

10

7

4

1

 

Diagnostic LED Legend

CMP

indicates power from 12V transformer

24

indicates power from 24V transformer

HI

(RH) indicates output (closed) from right

 

latch relay

HI

(LH) indicates output (closed) from left

 

latch relay

HT

(RH) indicates output from right heat

 

relay

HT

(LH) indicates output from left heat relay

AL

(RH) indicates output (open) from right

 

latch relay

AL

(LH) indicates output (open) from left

 

latch relay

PN 106-6811

Test Points

J1 Left J2 Right

NOTE – When testing the test points on J1 and J2 test use the illustration above dis- regarding any silkscreened numbers on the board depicting the location of Pin 1. Pin 1 is located in the bottom right corner of Both J1 and J2. These test points are ONLY for RE Series boards with J1 and J2 plugs on the front of the board.

Meter Setting

Test

Pin

Pin

Results

12 VAC Power

50 VAC Scale

3 of J2

1 of J2

12-16 VAC

24 VAC Power

50 VAC Scale

2 of J2

Chassis

24-30 VAC

*Probe Resistance (RH)

R X 1000 OHMS

11 of J2

10 of J2

See Chart

*Probe Resistance (LH)

R X 1000 OHMS

1 of J1

2 of J1

See Chart

High-Limit Continuity (RH)

R X 1 OHMS

9 of J2

6 of J2

0 - OHMS

High-Limit Continuity (LH)

R X 1 OHMS

6 of J1

9 of J1

0 - OHMS

Latch Contactor Coil (RH)

R X 1 OHMS

8 of J2

Chassis

3-10 OHMS

Latch Contactor Coil (LH)

R X 1 OHMS

5 of J1

Chassis

3-10 OHMS

Heat Contactor Coil (RH)

R X 1 OHMS

7 of J2

Chassis

18-25 OHMS

Heat Contactor Coil (LH)

R X 1 OHMS

4 of J1

Chassis

18-25 OHMS

* Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.

7-13

Image 43
Contents Navy Surface Ship Electric Fryers Hour Service Hotline NOVPage Canada Navy Surface Ship Electric Fryers Navy Surface Ship Electric Fryers Introduction Safety InformationGeneral Service Information Shipping Damage Claim ProcedureController Information Introduction Navy Surface Ship Electric Fryers Installation InstructionsPage Power Requirements Single Fryer with Filter Dimensions and WeightsSingle Fryer non-filter Fryer Battery62.55 Navy Surface Ship Electric Fryers Operating Instructions Equipment Setup and Shutdown ProceduresOperation of the Solid-State Analog Controller ShutdownController Operating Procedure Page Navy Surface Ship Electric Fryers Filtration Instructions Open drain valve by rotating 90º Filter Pump Reset Switch Page Navy Surface Ship Electric Fryers Preventive Maintenance Page Check Calibration of Temperature Control Knob Monthly Clean Detachable Parts and Accessories WeeklyFryer Annual/Periodic System InspectionBuilt-In Filtration System Page Navy Surface Ship Electric Fryers Operator Troubleshooting Troubleshooting Control and Heating Problems Problem Probable Causes Corrective ActionProblem Filtration Problems Error Messages and Display ProblemsProblem Probable Causes Replacing a Controller Navy Surface Ship Electric Fryers Service ProceduresReplacing Component Box Components Replacing a High-Limit Thermostat Replacing a Temperature Probe Replacing a Heating Element Position Replacing Contactor Box Components Replacing a Frypot Page Sediment Particle Oil Flow Up for reverse Down for forward Disconnect flexlines indicated by the arrows Page Replacing the Filter Transformer or Filter Relay Diagnostic LED Legend Interface Board Diagnostic ChartProbe Resistance Chart Probe Resistance ChartRefer to page 2-2 for power requirements Refer to page 2-2 for power requirements Refer to page 2-2 for power requirements Wiring Diagram, Wiring Harness Page Accessories Navy Surface Ship Electric Fryers Parts ListPage Two and Three Station Fryers Cabinets, Bases, Braces, and Associated Parts Cabinet Bases, Braces, and Associated Parts See next section for Drain PART# Drain Tube Section and Associated PartsNut, ½-13 2-Way Hex Lock PART# Page Item PART# Relays are not replaceable Electronics and Wiring Components Component Boxes807-3575 Not illustrated Contactor Boxes Contactor Boxes Heating Element Assembly and Associated Parts Heating Element Assembly and Associated Parts Controller WiringContactor Box Wiring Assembly 12-Pin Full-Vat C-1 Contactor Box Wiring Assemblies 6-Pin Left Element106-5750 106-5935 Interface Board to Controller Wiring Harness 15-Pin Filtration System Components 1 FPH17 Filtration Components Assembly, Filter Pan Single includes pan and lid Multiple Battery Filtration System Components Multiple Battery Filtration System Components Frypot Assembly and Thermostat Oil Return System Components Component Component Wiring Connectors, Pin Terminals and Power CordsFasteners This page Intentionally Left Blank Service Hotline