Frymaster 8196203 Navy Surface Ship Electric Fryers Service Procedures, Replacing a Controller

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NAVY SURFACE SHIP ELECTRIC FRYERS

CHAPTER 7: SERVICE PROCEDURES

7.1General

Before performing any maintenance on this equipment, disconnect the fryer from the electrical power supply.

When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate re-assembly.

7.2Replacing a Controller

1.Disconnect the fryers from the electrical power supply.

2.The controller bezel is held in place by tabs at the top and bottom. Slide the bezel up to disengage the lower tabs. Then slide the bezel down to disengage the upper tabs. If applicable, remove the top two screws holding the controller to the control panel frame. The control panel is hinged at the bottom and will swing open from the top.

3.Unplug the wiring harness from the connector on the back of the controller and disconnect the grounding wire from terminal adjacent to the connector. Remove the control panel assembly by lifting it from the hinged slots in the control panel frame.

15-Pin Connector

Ground Wire Terminal

 

4.Remove the controller from the control panel assembly and install the replacement controller. Reinstall the control panel assembly by reversing steps 1 and 2.

7.3Replacing Component Box Components

1.Remove the control panel (see steps 1 - 3 of section 7.2 on the preceding page).

2.Unplug the wiring harness from the 15-pin connector on the interface board and disconnect the grounding wire from terminal adjacent to the 15-pin connector on the back of the controller. Remove the control panel assembly by lifting it from the hinge slots in the control panel frame.

3.Disconnect the wiring from the component to be replaced, being sure to make a note of where each wire was connected.

7-1

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Contents Navy Surface Ship Electric Fryers Hour Service Hotline NOVPage Canada Navy Surface Ship Electric Fryers Navy Surface Ship Electric Fryers Introduction Safety InformationGeneral Service Information Shipping Damage Claim ProcedureController Information Introduction Navy Surface Ship Electric Fryers Installation InstructionsPage Power Requirements Single Fryer with Filter Dimensions and WeightsSingle Fryer non-filter Fryer Battery62.55 Navy Surface Ship Electric Fryers Operating Instructions Equipment Setup and Shutdown ProceduresOperation of the Solid-State Analog Controller ShutdownController Operating Procedure Page Navy Surface Ship Electric Fryers Filtration Instructions Open drain valve by rotating 90º Filter Pump Reset Switch Page Navy Surface Ship Electric Fryers Preventive Maintenance Page Check Calibration of Temperature Control Knob Monthly Clean Detachable Parts and Accessories WeeklyFryer Annual/Periodic System InspectionBuilt-In Filtration System Page Navy Surface Ship Electric Fryers Operator Troubleshooting Troubleshooting Control and Heating Problems Problem Probable Causes Corrective ActionProblem Filtration Problems Error Messages and Display ProblemsProblem Probable Causes Replacing a Controller Navy Surface Ship Electric Fryers Service ProceduresReplacing Component Box Components Replacing a High-Limit Thermostat Replacing a Temperature Probe Replacing a Heating Element Position Replacing Contactor Box Components Replacing a Frypot Page Sediment Particle Oil Flow Up for reverse Down for forward Disconnect flexlines indicated by the arrows Page Replacing the Filter Transformer or Filter Relay Diagnostic LED Legend Interface Board Diagnostic ChartProbe Resistance Chart Probe Resistance ChartRefer to page 2-2 for power requirements Refer to page 2-2 for power requirements Refer to page 2-2 for power requirements Wiring Diagram, Wiring Harness Page Accessories Navy Surface Ship Electric Fryers Parts ListPage Two and Three Station Fryers Cabinets, Bases, Braces, and Associated Parts Cabinet Bases, Braces, and Associated Parts See next section for Drain PART# Drain Tube Section and Associated PartsNut, ½-13 2-Way Hex Lock PART# Page Item PART# Relays are not replaceable Electronics and Wiring Components Component Boxes807-3575 Not illustrated Contactor Boxes Contactor Boxes Heating Element Assembly and Associated Parts Heating Element Assembly and Associated Parts Controller WiringContactor Box Wiring Assembly 12-Pin Full-Vat C-1 Contactor Box Wiring Assemblies 6-Pin Left Element106-5750 106-5935 Interface Board to Controller Wiring Harness 15-Pin Filtration System Components 1 FPH17 Filtration Components Assembly, Filter Pan Single includes pan and lid Multiple Battery Filtration System Components Multiple Battery Filtration System Components Frypot Assembly and Thermostat Oil Return System Components Component Component Wiring Connectors, Pin Terminals and Power CordsFasteners This page Intentionally Left Blank Service Hotline

8196203 specifications

The Frymaster 8196203 is a highly regarded commercial fryer that has carved a niche in the fast-paced environment of restaurants and food service operations. This unit combines advanced technology with robust design, making it an ideal choice for those who demand efficiency and consistency in their frying processes.

One of the standout features of the Frymaster 8196203 is its high-capacity frying system. With the ability to handle large batches, this fryer is perfect for busy kitchens that require quick service without sacrificing food quality. The unit is engineered to provide optimal heating, ensuring that oil is quickly brought to the desired frying temperature, reducing wait times and improving overall productivity.

The Frymaster 8196203 is equipped with a powerful heating system that utilizes innovative technologies for enhanced performance. It often includes options for both gas and electric heating, catering to the specific needs of various kitchen environments. The unit's design promotes even heat distribution, reducing the risk of uneven cooking and guaranteeing that every piece of food is crisped to perfection.

Furthermore, the fryer features a sophisticated filtration system that helps maintain oil quality. This system automatically filters out food particles and other impurities, extending the life of the cooking oil and ensuring that the flavor of the food remains untainted. As a result, operators can save on oil costs while also ensuring food quality stays high.

Safety is another important aspect of the Frymaster 8196203, which includes built-in features such as temperature controls and safety shut-off mechanisms. These features help prevent overheating and accidents, allowing kitchen staff to focus on cooking rather than constantly monitoring the fryer.

The Frymaster 8196203 is designed with user-friendliness in mind. Its intuitive control panel allows for easy adjustments and monitoring, ensuring that cooks can operate it with minimal training. Additionally, the fryer is constructed with durable materials that are easy to clean, which is essential for maintaining hygiene in any food service environment.

In conclusion, the Frymaster 8196203 is a reliable commercial fryer that stands out for its high capacity, advanced heating technology, and efficiency-enhancing features. With a focus on safety, ease of use, and maintenance, it’s a valuable addition to any kitchen, helping chefs produce mouth-watering fried dishes with speed and consistency.
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