Frymaster 8196203 manual Replacing a Frypot

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4.The contactors and relays are held on by threaded pin studs so that only removal of the nut is required to replace the component.

5.After performing necessary service, reverse steps 1-4 to return the fryer to operation.

Left and right views of mechanical contactor box components.

7.8Replacing a Frypot

1.Drain the frypot into the filter pan or, if replacing a frypot over the filter system, into a Shortening Disposal Unit (SDU) or other appropriate metal container. If replacing a frypot over the filter system, remove the filter pan and lid from the unit.

DANGER

DO NOT drain more than one full frypot or two split frypots into the SDU at one time.

2.Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear.

3.Slide the metal bezel up to release the bottom tabs, then slide the bezel down to disengage the upper tabs.

4.Remove the two screws from the upper corners of the control panels and allow them to swing down (see illustration and photo on page 7-1).

5.Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the controllers by lifting them from the hinge slots in the control panel frame.

6.Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in order to remove the upper back panel.

7.To remove the tilt housing remove the hex head screws from the rear edge of the housing. The housing can be lifted straight up and off the fryer.

8.Remove the control panel by removing the screw in the center and the nuts on both sides.

9.Loosen the component boxes by removing the screws, which secure them in the cabinet.

10.Dismount the top cap by removing the nuts at each end that secure it to the cabinetry.

11.Remove the hex head screw that secures the front of the frypot to the cabinet cross brace.

7-7

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Contents Navy Surface Ship Electric Fryers Hour Service Hotline NOVPage Canada Navy Surface Ship Electric Fryers Navy Surface Ship Electric Fryers Introduction Safety InformationGeneral Service Information Shipping Damage Claim ProcedureController Information Introduction Navy Surface Ship Electric Fryers Installation InstructionsPage Power Requirements Single Fryer with Filter Dimensions and WeightsSingle Fryer non-filter Fryer Battery62.55 Navy Surface Ship Electric Fryers Operating Instructions Equipment Setup and Shutdown ProceduresOperation of the Solid-State Analog Controller ShutdownController Operating Procedure Page Navy Surface Ship Electric Fryers Filtration Instructions Open drain valve by rotating 90º Filter Pump Reset Switch Page Navy Surface Ship Electric Fryers Preventive Maintenance Page Check Calibration of Temperature Control Knob Monthly Clean Detachable Parts and Accessories WeeklyFryer Annual/Periodic System InspectionBuilt-In Filtration System Page Navy Surface Ship Electric Fryers Operator Troubleshooting Troubleshooting Control and Heating Problems Problem Probable Causes Corrective ActionProblem Filtration Problems Error Messages and Display ProblemsProblem Probable Causes Replacing a Controller Navy Surface Ship Electric Fryers Service ProceduresReplacing Component Box Components Replacing a High-Limit Thermostat Replacing a Temperature Probe Replacing a Heating Element Position Replacing Contactor Box Components Replacing a Frypot Page Sediment Particle Oil Flow Up for reverse Down for forward Disconnect flexlines indicated by the arrows Page Replacing the Filter Transformer or Filter Relay Diagnostic LED Legend Interface Board Diagnostic ChartProbe Resistance Chart Probe Resistance ChartRefer to page 2-2 for power requirements Refer to page 2-2 for power requirements Refer to page 2-2 for power requirements Wiring Diagram, Wiring Harness Page Accessories Navy Surface Ship Electric Fryers Parts ListPage Two and Three Station Fryers Cabinets, Bases, Braces, and Associated Parts Cabinet Bases, Braces, and Associated Parts See next section for Drain PART# Drain Tube Section and Associated PartsNut, ½-13 2-Way Hex Lock PART# Page Item PART# Relays are not replaceable Electronics and Wiring Components Component Boxes807-3575 Not illustrated Contactor Boxes Contactor Boxes Heating Element Assembly and Associated Parts Heating Element Assembly and Associated Parts Contactor Box Wiring Assembly 12-Pin Full-Vat C-1 WiringContactor Box Wiring Assemblies 6-Pin Left Element Controller106-5750 106-5935 Interface Board to Controller Wiring Harness 15-Pin Filtration System Components 1 FPH17 Filtration Components Assembly, Filter Pan Single includes pan and lid Multiple Battery Filtration System Components Multiple Battery Filtration System Components Frypot Assembly and Thermostat Oil Return System Components Component Component Wiring Connectors, Pin Terminals and Power CordsFasteners This page Intentionally Left Blank Service Hotline

8196203 specifications

The Frymaster 8196203 is a highly regarded commercial fryer that has carved a niche in the fast-paced environment of restaurants and food service operations. This unit combines advanced technology with robust design, making it an ideal choice for those who demand efficiency and consistency in their frying processes.

One of the standout features of the Frymaster 8196203 is its high-capacity frying system. With the ability to handle large batches, this fryer is perfect for busy kitchens that require quick service without sacrificing food quality. The unit is engineered to provide optimal heating, ensuring that oil is quickly brought to the desired frying temperature, reducing wait times and improving overall productivity.

The Frymaster 8196203 is equipped with a powerful heating system that utilizes innovative technologies for enhanced performance. It often includes options for both gas and electric heating, catering to the specific needs of various kitchen environments. The unit's design promotes even heat distribution, reducing the risk of uneven cooking and guaranteeing that every piece of food is crisped to perfection.

Furthermore, the fryer features a sophisticated filtration system that helps maintain oil quality. This system automatically filters out food particles and other impurities, extending the life of the cooking oil and ensuring that the flavor of the food remains untainted. As a result, operators can save on oil costs while also ensuring food quality stays high.

Safety is another important aspect of the Frymaster 8196203, which includes built-in features such as temperature controls and safety shut-off mechanisms. These features help prevent overheating and accidents, allowing kitchen staff to focus on cooking rather than constantly monitoring the fryer.

The Frymaster 8196203 is designed with user-friendliness in mind. Its intuitive control panel allows for easy adjustments and monitoring, ensuring that cooks can operate it with minimal training. Additionally, the fryer is constructed with durable materials that are easy to clean, which is essential for maintaining hygiene in any food service environment.

In conclusion, the Frymaster 8196203 is a reliable commercial fryer that stands out for its high capacity, advanced heating technology, and efficiency-enhancing features. With a focus on safety, ease of use, and maintenance, it’s a valuable addition to any kitchen, helping chefs produce mouth-watering fried dishes with speed and consistency.
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