Frymaster 8196203 manual Controller Operating Procedure

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The analog controller has no timing features. The operator must monitor shake and pull times.

WARNING

Before pressing the power switch to the ON position, ensure that the frypot is properly filled with oil. See Section 3.1.

CONTROLLER OPERATING PROCEDURE

1.Verify that the thermostat knob is set to the desired cooking temperature.

2.Press the power switch to the ON position. The POWER light will illuminate.

3.If the frypot temperature is below 180°F, the controller will automatically enter a warm-up cycle (often called a melt cycle). The heating elements will cycle on and off repeatedly, allowing the oil to heat gradually, without scorching. During the warm-up cycle, the heating mode light will alternately illuminate and go off as the elements cycle on and off. Within about 45 minutes, the controller will exit the warm-up cycle and the heating mode light will remain continuously illuminated.

4.When the oil temperature reaches the thermostat knob setpoint, the elements will cycle OFF and the HEAT light will go off, indicating that the fryer is ready for the cooking process to begin.

HIGH-LIMIT TEST PROCEDURE

Tools Required: One 0-600°F pyrometer with sensing probe or an equivalent high-temperature thermometer.

NOTE: Conduct this test when the fryer will not be needed for about one hour and when the cooking oil is due to be changed (the test will ruin the cooking oil). Start the test with the controller turned ON and with the cooking oil at normal frying temperature. Stir the oil thoroughly to ensure even distribution and temperature.

DANGER

If the expected results (indicated by italics) for Steps 3 and 4 below do not occur, turn off the fryer at the main circuit breaker panel and do not use the fryer until it has been repaired by an authorized technician.

1.Verify that cooking oil is at the bottom OIL-LEVELline. Add oil if necessary.

2.Turn the power switch ON and set the control knob to the normal frying temperature.

3.Insert the pyrometer probe into the frypot so that its tip is near the temperature probe on the element (i.e., approximately 5-inches into the oil, near the center of the frypot). Press and hold the high-limit test switch in the “1st” test position until the TROUBLE light illuminates. Release the test switch.

The trouble light should have come on when the temperature was approximately 410°F (± 10°F) and the heating elements should have de-energized (indicated by the HEAT light going out).

3–3

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Contents Navy Surface Ship Electric Fryers Hour Service Hotline NOVPage Canada Navy Surface Ship Electric Fryers Safety Information Navy Surface Ship Electric Fryers IntroductionGeneral Shipping Damage Claim Procedure Service InformationController Information Introduction Navy Surface Ship Electric Fryers Installation InstructionsPage Power Requirements Single Fryer with Filter Dimensions and WeightsSingle Fryer non-filter Fryer Battery62.55 Navy Surface Ship Electric Fryers Operating Instructions Equipment Setup and Shutdown ProceduresOperation of the Solid-State Analog Controller ShutdownController Operating Procedure Page Navy Surface Ship Electric Fryers Filtration Instructions Open drain valve by rotating 90º Filter Pump Reset Switch Page Navy Surface Ship Electric Fryers Preventive Maintenance Page Check Calibration of Temperature Control Knob Monthly Clean Detachable Parts and Accessories WeeklyAnnual/Periodic System Inspection FryerBuilt-In Filtration System Page Navy Surface Ship Electric Fryers Operator Troubleshooting Troubleshooting Control and Heating Problems Problem Probable Causes Corrective ActionProblem Filtration Problems Error Messages and Display ProblemsProblem Probable Causes Navy Surface Ship Electric Fryers Service Procedures Replacing a ControllerReplacing Component Box Components Replacing a High-Limit Thermostat Replacing a Temperature Probe Replacing a Heating Element Position Replacing Contactor Box Components Replacing a Frypot Page Sediment Particle Oil Flow Up for reverse Down for forward Disconnect flexlines indicated by the arrows Page Replacing the Filter Transformer or Filter Relay Diagnostic LED Legend Interface Board Diagnostic ChartProbe Resistance Chart Probe Resistance ChartRefer to page 2-2 for power requirements Refer to page 2-2 for power requirements Refer to page 2-2 for power requirements Wiring Diagram, Wiring Harness Page Accessories Navy Surface Ship Electric Fryers Parts ListPage Two and Three Station Fryers Cabinets, Bases, Braces, and Associated Parts Cabinet Bases, Braces, and Associated Parts See next section for Drain PART# Drain Tube Section and Associated PartsNut, ½-13 2-Way Hex Lock PART# Page Item PART# Relays are not replaceable Electronics and Wiring Components Component Boxes807-3575 Not illustrated Contactor Boxes Contactor Boxes Heating Element Assembly and Associated Parts Heating Element Assembly and Associated Parts Controller WiringContactor Box Wiring Assembly 12-Pin Full-Vat C-1 Contactor Box Wiring Assemblies 6-Pin Left Element106-5750 106-5935 Interface Board to Controller Wiring Harness 15-Pin Filtration System Components 1 FPH17 Filtration Components Assembly, Filter Pan Single includes pan and lid Multiple Battery Filtration System Components Multiple Battery Filtration System Components Frypot Assembly and Thermostat Oil Return System Components Component Component Wiring Connectors, Pin Terminals and Power CordsFasteners This page Intentionally Left Blank Service Hotline

8196203 specifications

The Frymaster 8196203 is a highly regarded commercial fryer that has carved a niche in the fast-paced environment of restaurants and food service operations. This unit combines advanced technology with robust design, making it an ideal choice for those who demand efficiency and consistency in their frying processes.

One of the standout features of the Frymaster 8196203 is its high-capacity frying system. With the ability to handle large batches, this fryer is perfect for busy kitchens that require quick service without sacrificing food quality. The unit is engineered to provide optimal heating, ensuring that oil is quickly brought to the desired frying temperature, reducing wait times and improving overall productivity.

The Frymaster 8196203 is equipped with a powerful heating system that utilizes innovative technologies for enhanced performance. It often includes options for both gas and electric heating, catering to the specific needs of various kitchen environments. The unit's design promotes even heat distribution, reducing the risk of uneven cooking and guaranteeing that every piece of food is crisped to perfection.

Furthermore, the fryer features a sophisticated filtration system that helps maintain oil quality. This system automatically filters out food particles and other impurities, extending the life of the cooking oil and ensuring that the flavor of the food remains untainted. As a result, operators can save on oil costs while also ensuring food quality stays high.

Safety is another important aspect of the Frymaster 8196203, which includes built-in features such as temperature controls and safety shut-off mechanisms. These features help prevent overheating and accidents, allowing kitchen staff to focus on cooking rather than constantly monitoring the fryer.

The Frymaster 8196203 is designed with user-friendliness in mind. Its intuitive control panel allows for easy adjustments and monitoring, ensuring that cooks can operate it with minimal training. Additionally, the fryer is constructed with durable materials that are easy to clean, which is essential for maintaining hygiene in any food service environment.

In conclusion, the Frymaster 8196203 is a reliable commercial fryer that stands out for its high capacity, advanced heating technology, and efficiency-enhancing features. With a focus on safety, ease of use, and maintenance, it’s a valuable addition to any kitchen, helping chefs produce mouth-watering fried dishes with speed and consistency.