Hoshizaki KM-650MWH, KM-650MAH, KM-650MRH service manual Removal and Replacement of Evaporator

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G. Removal and Replacement of Evaporator

IMPORTANT

Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repairs or replacement have been made.

1)Turn off the power supply.

2)Remove the panels and the top insulation over the evaporator.

3)Recover the refrigerant and store it in an approved container.

4)Remove the spray tubes and the insulations at the "U" shaped notch where the refrigeration tubings pass through the molded chassis.

5)Disconnect the evaporator tubing.

6)Remove the pop rivets securing the evaporator, lift out the evaporator.

7)Install the new evaporator.

8)Remove the drier, then place the new drier in position.

9)Braze all fittings while purging with nitrogen gas flowing at a pressure of 3 to 4 PSIG.

10)Check for leaks using nitrogen gas (140 PSIG) and soap bubbles.

11)Evacuate the system, and charge it with refrigerant. For air-cooled and water-cooled models, see the nameplate for the required refrigerant charge. For remote air-cooled models, see the charge label in the machine compartment.

12)Replace the removed parts in the reverse order of which they were removed.

13)Replace the top insulation and the panels in their correct positions.

14)Turn on the power supply.

H.Removal and Replacement of Water Regulating Valve -

Water Cooled Model Only

IMPORTANT

Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repair or replacement has been made.

1)Turn off the power supply.

2)Close the water supply line shut-off valve.

3)Remove the panels.

4)Recover the refrigerant and store it in an approved container.

5)Disconnect the capillary tube at the condenser outlet.

6)Disconnect the flare-connections of the valve.

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Contents KM-650MAH KM-650MWH KM-650MRH Hoshizaki AMERICA, INC Contents Page Specifications Icemaker KM-650MAH air-cooledKM-650MWH water-cooled Water Cooled CondenserKM-650MRH remote air-cooled Condensing Unit URC-5FSpecifications Model URC-5FII. General Information Construction KM-650MWH water-cooled KM-650MRH remote air-cooled Sequence of Operation Cycle Steps Harvest Cycle Freeze Cycle One Minute Control Board Control Board Control Products E Control BoardControl Board Layout Features Maximum Water Supply Period 6 minutesLED Lights and Audible Alarm Safeties Controls and Adjustments Default Dip Switch SettingsHarvest Timer dip switch 1 Pump-Out Frequency Control dip switch 5 Control Board Check Procedure Control Board ReplacementKM-650MAH air-cooled KM-650MWH water-cooled KM-650MRH remote air-cooled Wiring Diagrams KM-650MAH air-cooled and KM-650MWH water-cooledPsig Performance Data 108680 615 IV. Service Diagnosis Minute KM Diagnostic Procedure Diagnostic Charts No Ice ProductionProblem Possible Cause Remedy Problem Possible Cause Remedy Problem Possible Cause Remedy Evaporator is Frozen Up Other Low Ice ProductionAbnormal Ice Problem Possible Cause Remedy Removal and Replacement of Components Service for Refrigerant LinesRefrigerant Recovery Evacuation and Recharge R-404ARemoval and Replacement of Compressor BrazingRemoval and Replacement of Drier Removal and Replacement of Expansion Valve Removal and Replacement of Hot Gas Valve and Line Valve Removal and Replacement of Evaporator Adjustment of Water Regulating Valve Water-Cooled Model Only Page Removal and Replacement of Thermistor Removal and Replacement of Fan MotorRemoval and Replacement of Inlet Water Valve Removal and Replacement of Pump MotorRemoval and Replacement of Spray Tubes VI. Cleaning and Maintenance Instructions Cleaning and Sanitizing ProceduresCleaning Procedure Stainless Steel Exterior MaintenanceSanitizing Procedure Following Cleaning Procedure Preparing the Icemaker for Long Storage Storage Bin and ScoopAir Filters air-cooled models only Condenser air-cooled and remote air-cooled models onlyDrain the potable water supply line Drain the potable water tank
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