Hoshizaki FS-1022MLH-C Refrigerant Recovery, Brazing, Evacuation and Recharge R-404A

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1. Refrigerant Recovery

The icemaker unit is provided with refrigerant service valves. Using proper refrigerant practices, recover the refrigerant from the service valves and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

2. Brazing

WARNING

1.R-404A itself is not flammable at atmospheric pressure and temperatures up to 176°F (80°C).

2.R-404A itself is not explosive or poisonous. However, when exposed to high temperatures (open flames), R-404A can be decomposed to form hydrofluoric acid and carbonyl fluoride both of which are hazardous.

3.Do not use silver alloy or copper alloy containing arsenic.

4.Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A as a mixture with pressurized air for leak testing.

1) Braze all fittings while purging with nitrogen gas flowing at a pressure of 3 to 4 PSIG.

CAUTION

1.Always install a new drier every time the sealed refrigeration system is opened.

2.Do not replace the drier until after all other repair or replacement has been made. Install the new drier with the arrow on the drier in the direction of the refrigerant flow.

3.When brazing, protect the drier by using a wet cloth to prevent the drier from overheating. Do not allow the drier to exceed 250°F (121°C).

2)Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A as a mixture with pressurized air for leak testing.

3.Evacuation and Recharge (R-404A)

1)Attach a vacuum pump to the system. Be sure to connect charging hoses to both high and low-side service valves.

IMPORTANT

The vacuum level and vacuum pump may be the same as those for current refrigerants. However, the rubber hose and gauge manifold to be used for evacuation and refrigerant charge should be exclusively for POE oils.

2)Turn on the vacuum pump. Open the gauge manifold valves, then open the high and low-side service valves. Never allow the oil in the vacuum pump to flow backwards.

3)Allow the vacuum pump to pull down to a 29.9" Hg vacuum. Evacuating period depends on pump capacity.

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Contents SRC-10H Hoshizaki AMERICA, INC Contents Page Indicates important information about the use and care Important Safety InformationSerious injury UnitFor SRC Specifications Icemaker FS-1022MLH-CCondensing Unit SRC-10HII. General Information Construction Icemaker FS-1022MLH-CCondensing Unit a SRC-10H Icemaking Unit Sequence of Operation Sequence Cycles and ShutdownDrain Cycle Shutdown Cycle Control Board Sequence Flow Chart FS-1022MLH-C/SRC-10H Sequence Flow ChartControl Board Control Board Layout Control BoardSequence Step LED Lights and Audible Alarm SafetiesNo. of Beeps Type of Alarm Reset Options Every 5 sec Energized Components Min MaxControls and Adjustments S1 Dip Switch Setting Infrared Sensor Shutdown DelaySeconds 1.6 minutes Factory Default S1 Dip Switch Setting Drain Timer Interval S1 Dip Switch Setting Dispense TimeShutdown Delay S1 Dip Switch MechanicalBackup Bin ControlIII Wiring Diagrams Control Low-Pressure Switch Safety Low-Pressure Switch Manual ResetHigh-Pressure Switch Performance Data FS-1022MLH-C with SRC-10HIV. Service Diagnosis Diagnostic ProcedureIce Production Check Page Page Page Control Board Check 5VDC Page Bin Control Check Infrared Sensor CheckMechanical Backup Bin Control Check Page Float Switch Check and Cleaning Float Switch CheckFloat Switch Cleaning Page Diagnostic Charts No Ice ProductionNo Ice Production Possible Cause Startup No Ice Production Possible Cause Shutdown Removal and Replacement of Components Service for Refrigerant LinesRefrigerant Recovery BrazingEvacuation and Recharge R-404A Important Notes for Component Replacement Evaporator Assembly Components. See FigComponent Evaporator Assembly Removal and Replacement of Cutter Upper Bearing Wear CheckRemoval and Replacement of Extruding Head Removal and Replacement of AugerRemoval and Replacement of Evaporator Page 6b. Lower Housing Removal and Replacement of Gear MotorPage Cleaning Solution VI. Cleaning and MaintenanceCleaning and Sanitizing Instructions Cleaning ProcedureFloat Switch Assembly Reservoir Cover Sanitizing Solution Sanitizing Procedure InitialSanitizing Procedure Final Maintenance Maintenance Schedule Frequency Area TaskPreparing the Icemaker for Long Storage Remove the water from the icemaker water supply lineDrain the evaporator
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