Hoshizaki dcm-75ibah service manual Diagnostic Tables, No Ice Production

Page 29

F. Diagnostic Tables

Before consulting the diagnostic tables, check for correct installation, proper voltage per appliance nameplate, and adequate water pressure (10 to 113 PSIG). Check control board using the steps in "II.C. Control Board Check."

1. No Ice Production

No Ice Production - Possible Cause

 

Startup

 

 

1. Power Supply

a) Off, blown fuse, or tripped breaker.

 

 

 

b) Loose connection.

 

c) Not within specifications.

 

 

2. Power Switch

a) "OFF" position.

 

 

 

b) Defective.

 

 

3. Safety Switch

a) Safety switch not engaged.

 

b) Defective.

 

 

4. Power Protect Relay

a) Energized. Voltage not within specifications.

 

 

 

b) Defective.

 

 

5. Control Transformer

a) Coil winding open or shorted.

6. 1A 24VAC Fuse (Control Box)

a) Blown.

 

 

7. Control Board

a) In alarm. See "III.B. LED Lights and Audible Alarm Safeties."

See "II.C. Control Board Check"

 

b) Defective.

 

 

 

8. Control Switch

a) In "DRAIN" position.

 

b) Bad contacts.

 

 

9. Bin Control

a) Tripped with bin filled with ice.

 

 

 

b) Proximity switch defective.

 

 

 

c) Actuator paddle does not move freely.

10. High-Pressure Switch

a) Control board in 3 or 4-beep alarm. See "III.B. LED Lights and

 

Audible Alarm Safeties."

 

 

 

Fill Cycle

 

 

1. Control Board

a) No power to inlet water valve.

 

 

 

b) No power to float switch or not reading float switch condition.

 

 

2. Inlet Water Valve

a) Screen or orifice clogged.

 

b) Coil winding.

 

 

3. Water Supply

a) Water supply off or improper water pressure.

 

 

 

b) External water filters clogged.

 

 

4. Float Switch

a) Float does not move freely.

 

b) Defective.

 

 

5. Drain Valve

a) Sticking.

 

 

 

Ice Purge Cycle

 

 

1. Control Board

a) No power to gear motor.

 

b) No power to gear motor protect relay circuit (5VDC).

 

 

2. Gear Motor

a) 3A fuse blown.

 

 

 

b) Internal protector open.

 

 

 

c) Motor winding.

 

d) Mechanical failure.

 

 

3. Coupling

a) Defective.

 

 

4. Gear Motor Protect Relay

a) Defective.

 

 

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Contents DCM-751BAH-OS DCM-751BWH-OS Hoshizaki AMERICA, INC Contents Page Important Safety Information Page DCM-751BAH-OS Construction and Water/Refrigeration Circuit DiagramsDCM-751BWH-OS Ice Making Unit Water/Refrigeration Circuit Diagrams Spout Inlet Water Valve Water Supply Float Chart Control Board Sequence Flow Chart DCM-751BH-OSOperation DiagnosisIce Production Check Service DiagnosisDiagnostic Procedure Page Page Page Page Control Board Check 5VDC CB K9 Connector Component Pin # Wire Color 5VDC CB K9 Connector See FigHigh-Pressure Switch HPS 5VDC CB K8 Connector Component Pin # Wire Color 5VDC CB K8 Connector See FigGear Motor Protect Relay Gmpr Bin Control BC5VDC 0VDC Portion Signal #5 R Red K4 pin closest 5VDC Power Supply #3 W/BK Connector Pin # Wire Color Neutral LBU Open Closed 24VAC CB K2 ConnectorBin Control Check Float Switch Cleaning Float Switch Check and CleaningFloat Switch Check Page No Ice Production Possible Cause Startup Diagnostic TablesNo Ice Production Shutdown No Ice Production Possible CauseIce Dispense-Push Button Ice/Water DispensingIce Dispense-Opti-Serve Water Dispense-Push ButtonIII. Controls and Adjustments DCM-751BH Control Board LayoutDCM-751BH-OS K2 Connector Drain Valve #10 W/BUNo. of Beeps Type of Alarm Reset Options Every 5 sec LED Lights and Audible Alarm SafetiesIcemaking Sequence Sequence Step Energized Components Min MaxDefault Dip Switch Settings Settings and AdjustmentsInfrared Sensor Shutdown Delay S1 dip switch 1, 2 Drain Frequency Control S1 dip switchBin Control Selector S1 dip switch Continuous Dispensing Timer S1 dip switch 5Bin Control Shutdown Delay S1 dip switch Factory Use S1 Dip Switch 9ICE Power Switch, Control Switch, and Dispense Mode SwitchOFF DrainPortion Dispense Mode SwitchContinuous Service for Refrigerant Lines IV. Removal and Replacement of ComponentsEvacuation and Recharge R-404A Refrigerant RecoveryBrazing Evaporator Assembly Components. See Fig Important Notes for Component ReplacementEvaporator Assembly Upper Bearing Wear Check Icemaking UnitRemoval and Replacement of Auger Removal and Replacement of Extruding HeadRemoval and Replacement of Evaporator 5b. Lower Housing Removal and Replacement of Gear Motor Dispense and Agitating Motors Dispense ComponentsDispense Auger and Agitator Frequency Area Task MaintenanceMaintenance Schedule VI. Preparing the Appliance for Periods of Non-Use Page VII. Disposal DCM-751BAH VIII. Technical Information Specification SheetsDesign without prior Potable Water WATER-COOLED Condenser DCM-751BWH779 758 Reference without *marks 738 719 ICE Production Performance Data800 363 Wiring Diagrams DCM-751BH-OS