Hoshizaki dcm-75ibah service manual Float Switch Check and Cleaning, Float Switch Cleaning

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E. Float Switch Check and Cleaning

1.Float Switch Check

1)Remove the front panel and move the control switch to the "DRAIN" position.

2)Press and hold the safety switch to start draining the appliance.

IMPORTANT! Appliance will not start unless the safety switch is engaged.

3)Allow the water to drain from the reservoir, then release the safety switch. Move the control switch to the "ICE" position.

4)Remove the FS molex plug from the control box and check continuity across FS wires. Black (BK) to red (R) for the upper float and black (BK) to dark blue (DBU) for the lower float. See Fig. 7. With the water reservoir empty, the float switches are open. If open, continue to step 5. If closed, follow the steps in "II.E.2. Float Switch Cleaning." After cleaning the float switches, check them again. Replace if necessary.

5)Replace the FS molex plug on the control box.

6)Press and hold the safety switch to start filling the reservoir.

7)Once the reservoir is full and GM starts, release the safety switch.

8)Remove the FS molex plug from the control box and check continuity across FS wires. Black (BK) to red (R) for the upper float and black (BK) to dark blue (DBU) for the lower float. They should be closed. If open, follow the steps in "II.E.2. Float Switch Cleaning." After cleaning the float switches, check them again. Replace if necessary.

2.Float Switch Cleaning

Depending on water conditions, scale may build up on FS. Scale on the switch can cause the floats to stick. In this case, FS should be cleaned and checked.

1)Remove the front panel and move the control switch to the "DRAIN" position.

2)Press and hold the safety switch to start draining the appliance.

3)Allow the water to drain from the reservoir, then release the safety switch.

4)Turn off the power supply.

5)Remove FS assembly from the reservoir cover. See Fig. 8.

6)Wipe down FS assembly with a mixture of 1 part Hoshizaki Scale Away and 25 parts warm water. Rinse the FS assembly thoroughly with clean water.

7)While not necessary, the floats can be removed from the shaft during cleaning. If you remove them, note that the blue float is on top. The floats must be installed with the magnets inside them towards the top of the switch. See Fig. 8. Installing the floats upside down will affect the timing of FS operation.

8)Rinse FS assembly thoroughly with clean water and replace in its original position.

9)Replace the front panel in its correct position.

10)Move the control switch to the "ICE" position.

11)Turn on the power supply to start the automatic icemaking process.

Legend: Comp–compressor; FS–float switch; GM–gear motor

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Contents DCM-751BAH-OS DCM-751BWH-OS Hoshizaki AMERICA, INC Contents Page Important Safety Information Page DCM-751BAH-OS Construction and Water/Refrigeration Circuit DiagramsDCM-751BWH-OS Ice Making Unit Water/Refrigeration Circuit Diagrams Spout Inlet Water Valve Water Supply Float Diagnosis Control Board Sequence Flow Chart DCM-751BH-OSChart OperationService Diagnosis Diagnostic ProcedureIce Production Check Page Page Page Page Control Board Check 5VDC CB K9 Connector See Fig High-Pressure Switch HPS5VDC CB K9 Connector Component Pin # Wire Color Bin Control BC 5VDC CB K8 Connector See Fig5VDC CB K8 Connector Component Pin # Wire Color Gear Motor Protect Relay Gmpr5VDC 0VDC Portion Signal #5 R Red K4 pin closest 5VDC Power Supply #3 W/BK Connector Pin # Wire Color Neutral LBU Open Closed 24VAC CB K2 ConnectorBin Control Check Float Switch Check and Cleaning Float Switch CheckFloat Switch Cleaning Page Diagnostic Tables No Ice ProductionNo Ice Production Possible Cause Startup Shutdown No Ice Production Possible CauseWater Dispense-Push Button Ice/Water DispensingIce Dispense-Push Button Ice Dispense-Opti-ServeIII. Controls and Adjustments DCM-751BH Control Board LayoutDCM-751BH-OS K2 Connector Drain Valve #10 W/BUEnergized Components Min Max LED Lights and Audible Alarm SafetiesNo. of Beeps Type of Alarm Reset Options Every 5 sec Icemaking Sequence Sequence StepDrain Frequency Control S1 dip switch Settings and AdjustmentsDefault Dip Switch Settings Infrared Sensor Shutdown Delay S1 dip switch 1, 2Factory Use S1 Dip Switch 9 Continuous Dispensing Timer S1 dip switch 5Bin Control Selector S1 dip switch Bin Control Shutdown Delay S1 dip switchDrain Power Switch, Control Switch, and Dispense Mode SwitchICE OFFDispense Mode Switch ContinuousPortion Service for Refrigerant Lines IV. Removal and Replacement of ComponentsRefrigerant Recovery BrazingEvacuation and Recharge R-404A Evaporator Assembly Components. See Fig Important Notes for Component ReplacementEvaporator Assembly Upper Bearing Wear Check Icemaking UnitRemoval and Replacement of Auger Removal and Replacement of Extruding HeadRemoval and Replacement of Evaporator 5b. Lower Housing Removal and Replacement of Gear Motor Dispense Components Dispense Auger and AgitatorDispense and Agitating Motors Maintenance Maintenance ScheduleFrequency Area Task VI. Preparing the Appliance for Periods of Non-Use Page VII. Disposal DCM-751BAH VIII. Technical Information Specification SheetsDesign without prior Potable Water WATER-COOLED Condenser DCM-751BWH779 758 Reference without *marks 738 719 ICE Production Performance Data800 363 Wiring Diagrams DCM-751BH-OS