Hoshizaki dcm-75ibah IV. Removal and Replacement of Components, Service for Refrigerant Lines

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IV. Removal and Replacement of Components

WARNING

The appliance should be diagnosed and repaired only by qualified service personnel to reduce the risk of death, electric shock, serious injury, or fire.

Move the control switch and the power switch to the "OFF" position and turn off the power supply before servicing. Lockout/Tagout to prevent the power supply from being turned back on inadvertently.

CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after the equipment is serviced. Make sure that none have fallen into the storage bin.

Make sure all food zones in the appliance and storage bin are clean after the appliance is serviced.

When replacing evaporator assembly and water circuit components, make sure there are no water leaks after the repair is complete.

A.Service for Refrigerant Lines

WARNING

Repairs requiring the refrigeration circuit to be opened must be performed by properly trained and EPA-certified service personnel.

Always recover the refrigerant and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). Do not use R404A as a mixture with pressurized air for leak testing.

NOTICE

Do not leave the system open for longer than 15 minutes when replacing or servicing parts. The Polyol Ester (POE) oils used in R-404A appliances can absorb moisture quickly. Therefore it is important to prevent moisture from entering the system when replacing or servicing parts.

Always install a new drier every time the sealed refrigeration system is opened.

Do not replace the drier until after all other repair or replacement has been made. Install the new drier with the arrow on the drier in the direction of the refrigerant flow.

When brazing, protect the drier by using a wet cloth to prevent the drier from overheating. Do not allow the drier to exceed 250°F (121°C).

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Contents DCM-751BAH-OS DCM-751BWH-OS Hoshizaki AMERICA, INC Contents Page Important Safety Information Page Construction and Water/Refrigeration Circuit Diagrams DCM-751BAH-OSDCM-751BWH-OS Ice Making Unit Water/Refrigeration Circuit Diagrams Spout Inlet Water Valve Water Supply Float Control Board Sequence Flow Chart DCM-751BH-OS ChartOperation DiagnosisDiagnostic Procedure Service DiagnosisIce Production Check Page Page Page Page Control Board Check High-Pressure Switch HPS 5VDC CB K9 Connector See Fig5VDC CB K9 Connector Component Pin # Wire Color 5VDC CB K8 Connector See Fig 5VDC CB K8 Connector Component Pin # Wire ColorGear Motor Protect Relay Gmpr Bin Control BC5VDC 0VDC Portion Signal #5 R Red K4 pin closest 5VDC Power Supply #3 W/BK 24VAC CB K2 Connector Connector Pin # Wire Color Neutral LBU Open ClosedBin Control Check Float Switch Check Float Switch Check and CleaningFloat Switch Cleaning Page No Ice Production Diagnostic TablesNo Ice Production Possible Cause Startup No Ice Production Possible Cause ShutdownIce/Water Dispensing Ice Dispense-Push ButtonIce Dispense-Opti-Serve Water Dispense-Push ButtonIII. Controls and Adjustments Control Board Layout DCM-751BHK2 Connector Drain Valve #10 W/BU DCM-751BH-OSLED Lights and Audible Alarm Safeties No. of Beeps Type of Alarm Reset Options Every 5 secIcemaking Sequence Sequence Step Energized Components Min MaxSettings and Adjustments Default Dip Switch SettingsInfrared Sensor Shutdown Delay S1 dip switch 1, 2 Drain Frequency Control S1 dip switchContinuous Dispensing Timer S1 dip switch 5 Bin Control Selector S1 dip switchBin Control Shutdown Delay S1 dip switch Factory Use S1 Dip Switch 9Power Switch, Control Switch, and Dispense Mode Switch ICEOFF DrainContinuous Dispense Mode SwitchPortion IV. Removal and Replacement of Components Service for Refrigerant LinesBrazing Refrigerant RecoveryEvacuation and Recharge R-404A Important Notes for Component Replacement Evaporator Assembly Components. See FigEvaporator Assembly Icemaking Unit Upper Bearing Wear CheckRemoval and Replacement of Extruding Head Removal and Replacement of AugerRemoval and Replacement of Evaporator 5b. Lower Housing Removal and Replacement of Gear Motor Dispense Auger and Agitator Dispense ComponentsDispense and Agitating Motors Maintenance Schedule MaintenanceFrequency Area Task VI. Preparing the Appliance for Periods of Non-Use Page VII. Disposal VIII. Technical Information Specification Sheets DCM-751BAHDesign without prior DCM-751BWH Potable Water WATER-COOLED Condenser779 758 Reference without *marks 738 719 Performance Data ICE Production800 363 Wiring Diagrams DCM-751BH-OS