Hoshizaki dcm-75ibah service manual Maintenance Schedule, Frequency Area Task

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V. Maintenance

The maintenance schedule below is a guideline. More frequent maintenance may be required depending on water quality, the appliance's environment, and local sanitation regulations.

WARNING

Only qualified service technicians should service the appliance.

Move the control switch and power switch to the "OFF" positions, then turn off the power supply before servicing. Lockout/Tagout to prevent the power supply from being turned back on inadvertently.

 

 

Maintenance Schedule

Frequency

Area

Task

 

 

 

Every 2

Air Filter

Inspect. Wash with warm water and neutral cleaner if dirty.

Weeks

 

 

Monthly

External Water

Check for proper pressure and change if necessary.

 

Filters

 

 

Appliance Exterior

Wipe down with a clean, soft cloth. Use a damp cloth containing a neutral

 

 

cleaner to wipe off oil or dirt build up. Clean any chlorine staining (rust

 

 

colored spots) using a non-abrasive cleaner.

Every 6

Icemaker and

Clean and sanitize per the cleaning and sanitizing instructions provided in

Months

Storage Bin

the instruction manual or maintenance label on the appliance.

 

Evaporator

Wipe down with a clean cloth and warm water. Dilute 0.82 fl. oz. (25 ml) of a

 

Condensate Drain

5.25% sodium hypochlorite solution (chlorine bleach) with 1.6 gal. (6.0 l) of

 

Pan and Gear

warm water. Slowly pour one cup of sanitizing solution into the evaporator

 

Motor Drain Pan

condensate drain pan. Be careful not to overflow the pan. This solution will

 

 

flow down to the gear motor drain pan and out the drain line to sanitize

 

 

these areas. Repeat with a cup of clean water to rinse.

 

Icemaker, Storage

Check to make sure they are clear.

 

Bin, and Drip Tray

 

 

Drains

 

Yearly

Inlet Water Valve

Close the water supply line shutoff valve and drain the water system. Clean

 

and Drain Valve

the inlet water valve screen and clean and inspect the drain valve.

 

Water Hoses

Inspect the water hoses and clean/replace if necessary.

 

Condenser

Inspect. Clean if necessary by using a brush or vacuum cleaner.

 

Appliance

Inspect for oil spots, loose components, fasteners, and wires.

 

Upper Bearing

Check for wear using .02" round stock or pin gauge. Replace both upper

 

(extruding head)

bearing and lower bearing if wear exceeds factory recommendations. See

 

 

"IV.C.1. Upper Bearing Wear Check".

After

Upper Bearing

Inspect. Replace both upper bearing and lower bearing if wear exceeds

3 Years,

(extruding head);

factory recommendations. Replace the mechanical seal if the seal's contact

then Yearly

Lower Bearing

surfaces are worn, cracked, or scratched.

 

and O-Ring

 

 

(lower housing);

 

 

Mechanical

 

 

Seal; Evaporator

 

 

Cylinder; Auger

 

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Contents DCM-751BAH-OS DCM-751BWH-OS Hoshizaki AMERICA, INC Contents Page Important Safety Information Page Construction and Water/Refrigeration Circuit Diagrams DCM-751BAH-OSDCM-751BWH-OS Ice Making Unit Water/Refrigeration Circuit Diagrams Spout Inlet Water Valve Water Supply Float Operation Control Board Sequence Flow Chart DCM-751BH-OSChart DiagnosisIce Production Check Service DiagnosisDiagnostic Procedure Page Page Page Page Control Board Check 5VDC CB K9 Connector Component Pin # Wire Color 5VDC CB K9 Connector See FigHigh-Pressure Switch HPS Gear Motor Protect Relay Gmpr 5VDC CB K8 Connector See Fig5VDC CB K8 Connector Component Pin # Wire Color Bin Control BC5VDC 0VDC Portion Signal #5 R Red K4 pin closest 5VDC Power Supply #3 W/BK 24VAC CB K2 Connector Connector Pin # Wire Color Neutral LBU Open ClosedBin Control Check Float Switch Cleaning Float Switch Check and CleaningFloat Switch Check Page No Ice Production Possible Cause Startup Diagnostic TablesNo Ice Production No Ice Production Possible Cause ShutdownIce Dispense-Opti-Serve Ice/Water DispensingIce Dispense-Push Button Water Dispense-Push ButtonIII. Controls and Adjustments Control Board Layout DCM-751BHK2 Connector Drain Valve #10 W/BU DCM-751BH-OSIcemaking Sequence Sequence Step LED Lights and Audible Alarm SafetiesNo. of Beeps Type of Alarm Reset Options Every 5 sec Energized Components Min MaxInfrared Sensor Shutdown Delay S1 dip switch 1, 2 Settings and AdjustmentsDefault Dip Switch Settings Drain Frequency Control S1 dip switchBin Control Shutdown Delay S1 dip switch Continuous Dispensing Timer S1 dip switch 5Bin Control Selector S1 dip switch Factory Use S1 Dip Switch 9OFF Power Switch, Control Switch, and Dispense Mode SwitchICE DrainPortion Dispense Mode SwitchContinuous IV. Removal and Replacement of Components Service for Refrigerant LinesEvacuation and Recharge R-404A Refrigerant RecoveryBrazing Important Notes for Component Replacement Evaporator Assembly Components. See FigEvaporator Assembly Icemaking Unit Upper Bearing Wear CheckRemoval and Replacement of Extruding Head Removal and Replacement of AugerRemoval and Replacement of Evaporator 5b. Lower Housing Removal and Replacement of Gear Motor Dispense and Agitating Motors Dispense ComponentsDispense Auger and Agitator Frequency Area Task MaintenanceMaintenance Schedule VI. Preparing the Appliance for Periods of Non-Use Page VII. Disposal VIII. Technical Information Specification Sheets DCM-751BAHDesign without prior DCM-751BWH Potable Water WATER-COOLED Condenser779 758 Reference without *marks 738 719 Performance Data ICE Production800 363 Wiring Diagrams DCM-751BH-OS