Ice-O-Matic GEM0956R To Replace the Evaporator, To Reassemble the Evaporator and Auger

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GEM0650/0956/1256 Remote

R&R-Evaporator

To Replace the Evaporator:

(Assuming all steps for removal of the thrust bearing, breaker, auger and water seal have been performed).

1.Recover the refrigerant from the ice machine.

2.Unsweat the refrigerant connections:

a.At the thermostatic expansion valve outlet.

b.At the suction line at the joint about three (3) inches from the evaporator.

3.Remove the evaporator.

4.Unsweat the drier from the liquid line.

5.After installing a new water seal in the new evaporator (see “to Replace the Water Seal) sweat in the new evaporator at the old tubing connections.

6.Install a new drier in the liquid line.

7.Evacuate the system until dehydrated, then weigh in the nameplate charge. Check for leaks.

8.Install auger, breaker, breaker bearing assembly and ice discharge chute in reverse order of disassembly.

To Reassemble the Evaporator and Auger:

1.After the gear motor has been inspected, fasten the evaporator to the gear motor. Torque the bolts to 110 inch pounds

2.Lower the auger into the evaporator barrel, slightly turning it to match up with the drive end. Do Not Drop the auger into the evaporator.

3.Complete the reassembly by reversing the disassembly for the breaker and thrust bearing.

Ice Sweep

Ice Chute

Breaker/Divider

Auger

Evaporator

Caution: Heat sink the TXV body when unsweating or resweating the adjacent tubing.

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Contents By Ice-O-Matic Pearl Ice SeriesPage Keep this manual for future reference IntroductionTable Of Contents Concealed Loss or Damage Freight Claim ProcedureInspect Promptly Visible Loss or DamageGoverning LAW WarrantyFor the Installer GEM0650/0956R GEM1256R Bin Application Ice Machine SpecificationsWater Limitations LocationStorage Bin Ice machineLine Sets ERC Dimensions Inches GRC1001 GRC1061 GCR2061Remote Condenser Pearl Ice NumberCalculation Formula Remote Condenser LocationCalculation Example Roof Attachment Remote Condenser LocationPrecharged Line Set Routing Typical Installation Final Connections Coupling Instructions Initial ConnectionsWater Inlet For the PlumberDrains Ice Machine For the Electrician Completed Installation Final Check List Start Up There are no adjustments to make, so replace the panelsStart Up Pre-Start InspectionComponent Description Control Board GEM0650/0956/1256 Remote Electrical Sequence Water System Operation WaterWater Water LevelOperation Refrigeration Refrigeration SchematicLow Condensing Temperature Pump Down Operation Performance Sanitizing and Cleaning Brush in direction of fins Condenser MaintenanceBearing Maintenance Bearing MaintenanceBin Control Sensor Sensor MaintenanceWater Sensor Auger Auger MaintenanceSymptom Possible Cause Probable Correction Service DiagnosisSymptom High pressure cut out check Control System DiagnosticsWater Reservoir Water Reservoir, Bin ControlBin Controls Ice Level Sensors Bearing and Breaker To Remove the Breaker Bearing AssemblyTo Remove the Auger AugerReplacing the Water Seal Water SealTo Remove the Water Seal Removal of the Water Seal To Replace the Water SealTo Replace the Evaporator EvaporatorTo Reassemble the Evaporator and Auger To Inspect the Gear Motor To Remove and Repair the Gear Motor AssemblyGear Motor To Check the Gear MotorFan Blade and Motor To Remove the Condenser Fan Motor AssemblyCharging Procedure Refrigeration ServiceWiring Diagram GEM0650R GEM0650R Wiring DiagramWiring Diagram GEM0956R GEM0956R Wiring DiagramWiring Diagram GEM1256R GEM1256R Wiring DiagramWhat to Do Before Calling for Service Service History