Jackson AJ-44 technical manual AJ-80 Steam Left to, Recommended Table Fabrication

Page 29

 

Issued: 03-

AJ-44C Series

21

21-2006 Revised: 09-29-2007

Technical Manual 7610-001-76

 

 

-22

Left to Right

 

 

Recommended Table Fabrication

 

 

 

 

 

 

 

 

 

 

 

Legend

 

 

 

 

Note: Tub Will Accept

 

 

 

3

 

 

 

 

 

A - Machine water inlet 3/4" NPT 180°F

 

 

Rack Rail

 

 

 

a Table Flange

1

 

 

164 [425mm]

 

 

 

Hi-temp,140°F Low-temp minimum

 

 

 

 

 

164 [415mm]

 

N

 

 

 

 

 

 

 

 

 

 

Table

 

Up to 24 7/8"

 

 

 

 

 

 

 

 

 

B - Electrical connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(632 mm)

 

 

 

O

 

 

 

 

 

C - Drain connection 1-1/2" NPT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Use Silicone Sealer

 

 

 

 

 

 

 

 

 

D - Vent collar - Optional

 

 

 

 

 

 

3/4" (19 mm)

 

 

 

 

 

 

 

 

 

E - Vent cowl standard

 

 

 

 

 

 

Between Table and

 

Prewash Plan View Section

 

 

 

 

 

 

 

Rack Rail Height

 

 

Table Turndown

21" (533 mm)

 

 

 

 

 

F - 3/4" NPT Steam connection

 

 

Tub

Lip of Machine to

with Cold Water Thermostat

 

 

 

 

 

G - 3/4" NPT Condensate return

 

Above Dishtable

 

Prevent Leakage

Flange 3/4" Max

 

 

 

 

 

 

 

 

 

 

1/4" (6mm) - 5/16" (8mm)

 

 

 

 

 

 

 

 

 

 

 

H - Steam electrical connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J - 1" NPT Steam connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K - 3/4" Condensate connection

 

 

14 [355mm]

 

N

 

 

 

38 [966mm]

 

M

 

 

 

L - 3/4" NPT Incoming 110°F water

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K

1141 [285mm]

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

connection

 

 

 

 

Minimum

 

 

 

 

 

 

 

H

 

64

[159mm]

 

 

M - 3/4" NPT 180°F water to dishmachine.

21 [533mm]

 

 

8 [203mm]

 

B

F

 

 

 

 

 

1

 

 

N - Prewash water inlet 3/4" NPT

25 [635mm]

 

 

 

 

 

 

 

 

 

 

82 [218mm]

 

 

110°F-140°F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

O - Cold water thermostat plumbing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connection 3/4" NPT - Optional

 

 

 

 

 

 

 

 

 

 

 

 

J

 

534 [148mm]

 

 

 

 

 

 

 

Scrap

 

 

 

 

 

L

 

1

[345mm]

 

 

 

Note: All vertical dimensions are +/- 1/2"

 

 

 

 

 

 

 

 

 

 

441 [110mm]

 

 

 

 

 

 

 

 

 

 

132

 

 

 

 

from floor due to adjustable

bullet feet.

 

 

Trough

 

 

36 [914mm]

44 [1121mm]

 

 

 

1321 [345mm]

 

 

 

 

 

 

 

 

4" (102 mm) wide x 16" (406 mm)

 

Prewash

 

Base Unit

 

 

 

2334 [604mm]

 

 

 

 

 

 

 

long cutout in Vent Cowl/Splash

 

 

80 [2035mm] Table to Table

Floor Sink Or Drain

 

 

 

 

 

 

 

 

 

 

Shield. Shipped with Cover Plate.

 

 

88 [2238mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

With 3" (76 mm)

 

 

 

 

 

 

 

84 [2134mm]

 

 

 

 

 

 

 

96 [2441mm] Overall

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum Drain Line

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

With Doors Open

 

 

231

[600mm]

 

 

 

 

 

41 [1039mm]

 

 

 

 

 

25 [635mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

661

[1692mm]

 

 

 

 

 

 

 

18 [457mm]

 

 

 

 

 

21 [533mm]

 

 

2

 

A

 

24 [610mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 [25mm]

N

 

 

 

 

 

 

8 [206mm]

 

 

 

 

 

 

 

 

 

4 [102mm]

 

 

N

A

B

 

 

 

 

 

12 [307mm]

3 [79mm]

O

 

 

 

 

 

 

 

 

B

 

 

 

21

[61mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

751

2

 

 

 

 

 

 

7 [178mm]

 

 

 

 

 

 

 

 

 

 

 

[1919mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

O

 

 

 

 

 

 

 

 

 

661

[1684mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

601 [1530mm]

 

 

 

 

 

E

 

 

25 [635mm]

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10" High

 

 

 

 

 

 

 

 

Dish Clearance

 

 

 

1 [15mm]

 

 

 

Table

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

Backsplash

 

 

 

 

 

43 [1092mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14 [356mm]Minimum

 

 

 

 

 

 

 

 

 

Rear of

 

 

 

 

 

 

121 [316mm]

L

H

 

J

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine

 

 

 

Scrap

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

Drive

 

 

Drive

 

 

41 [1043mm]

F

 

 

M

 

 

34 [864mm]

 

 

 

 

Trough

 

 

38 [966mm]

 

 

 

 

 

 

Unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit

 

G

 

C

 

 

 

 

 

 

 

 

 

 

 

6 [152mm]

 

 

 

 

 

1041 [260mm]

6 [152mm]

 

683 [162mm]

 

 

C

 

 

 

 

 

 

29 [737mm]

 

10 [254mm]

 

1721 [445mm]

 

115

[295mm]

 

 

81

[217mm]

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

2

 

 

 

Left Side

 

 

 

 

 

 

Front View

 

1534 [400mm]

 

 

Right Side

 

 

 

 

 

 

 

 

 

 

 

1683 [417mm]

 

 

 

 

AJ-80 STEAM - LEFT TO

SECTION 1: SPECIFICATION

RIGHT

INFORMATION

Image 29
Contents AJ-66CEL For Jackson ModelsAJ-44CGP AJ-66CGP AJ-66CSLONE Year Limited Parts & Labor Warranty Manufacturers WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual AJ-44CSLTable of Contents D226 Steam Booster Section Parts Parts SectionSide Loader Section Viii Maintenance & Repair Centers Electrical SchematicsSection Specification Information Specification Information AJ-66CE/CEL Models AJ-44CE/CEL ModelsAJ-44CGP Models AJ-66CGP ModelsD226 Steam Booster AJ-80CE/CEL ModelsAJ-80CS/CSL Models Left to Right Specification Information AJ-44 Electric Left to RightAJ-44 Right to LeftInformation to Right Left InformationAJ-44 GAS Right to Right AJ-44 Steam Left toSpecification Information AJ-44 Steam Right to Left Left to Right Specification Information AJ-66 Electric Left to RightRight to Left Specification Information AJ-66 Electric Right to LeftSpecification Information AJ-66 GAS Left to Right AJ-66 GAS Right to Left to RightAJ-66 Steam Left to Right to Left Specification Information AJ-66 Steam Right to LeftLeft to Right Specification Information AJ-80 Electric Right to Left Left to Right Specification Information AJ-80 GAS Left to RightAJ-80 GAS Right to Right to LeftRecommended Table Fabrication AJ-80 Steam Left toRight to Left Specification Information AJ-80 Steam Right to LeftSection A-A Side Loader Left to Right DimensionsSide Loader Right to Left Dimensions Side Loader Installed Dimensions D226 Steam Booster Dimensions D226 Steam Booster Plumbing Line Drawings Rear View Typical Electric and GAS Booster DimensionsSection Installation & Operation Instructions Installation Instructions INSTALLATION/OPERATION InstructionsIncoming Power Connection Detergent Connection Point Machine rear view Deliming Operations Changing the AJ-44CE/CS Direction of Travel PreparationINSTALLATION/OPERATION Instructions Removing the bracket nut INSTALLATION/OPERATION Instructions INSTALLATION/OPERATION Instructions Special Parts Please refer to the chart for placement of the curtains Side Loader Installation & Operation Instructions Plumbing Equipment MountingOperation Shutdown for Service onlyGAS Conveyor Hose Installation GAS Conveyor Hose InstallationDishmachine Operating Instructions Dishmachine Operation Instructions Drive Mechanism Maximum Speed Adjustment Changing Dual Sanitization ModeOrange background Detergent Control Installation Instructions Striker Plate Limit Switch Installation InstructionsSection Preventative Maintenance Preventative Maintenance Preventative MaintenanceMaintenance of the Water Pressure Regulator D226 MaintenanceSHC-90W Lubrication Chart for Drive GearLubrication & Maintenance Drive Motor Gear Reducer Preventative MaintenanceSection Troubleshooting Section Common Problems TroubleshootingItems Torque Spec Torque SettingsProblem Power light does not illuminate D226 Common Problems
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