Jackson AJ-44 technical manual Equipment Mounting, Plumbing

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

D226 STEAM BOOSTER INSTALLATION & OPERATION INSTRUCTIONS

CONCEALED DAMAGE OR MISSING PARTS:

IMPORTANT: FOR YOUR PROTECTION, PLEASE READ AND OBSERVE THE FOLLOWING:

This steam booster has been thoroughly inspected and carefully packed before leaving our warehouse.

Concealed loss or damage means loss or damage which does not become apparent until the booster has been unpacked. The contents may be damaged in transit due to rough handling even though the carton may not show external damage.

If it is found that the shipment has concealed damage, PLEASE DO NOT RETURN IT TO JACKSON, but notify the carrier (within 48 hours) asking them to send their agent to fill out an inspection report. Save the cartons so he may inspect them and be sure to note in the report any black marks, creases, tears, crushed corners or any other marks indicating rough handling. Also, notify your JACKSON dealer immediately.

If it is discovered that there are missing parts, please notify your JACKSON dealer immediately.

EQUIPMENT MOUNTING:

Your booster should come pre-assembled and will require that it be permanently mounted in place. The platform has pre- punched holes to allow for mounting to the installation floor. NOTE: The D226 Booster must be properly mounted and level before being used. Once the platform is secure to the floor, attach the water and steam lines in accordance with local and national codes.

PLUMBING:

NOTE: ALL CONNECTIONS MUST COMPLY WITH ALL APPLICABLE LOCAL, STATE AND NATIONAL PLUMBING CODES.

The plumber is responsible for ensuring that the water line is THOROUGHLY FLUSHED BEFORE connecting it to any manu- al or solenoid valve. It is necessary to remove all foreign matter such as chips (resulting from cutting or threading pipes), pipe joint compound or, if soldered fittings are used, bits of solder or cuttings from the lines. This debris, if not removed, may lodge in the valves and render them inoperative.

The D226 Booster is designed to take incoming water from a minimum temperature of 110°F to approximately 180°F for use in the final rinse of your Jackson dishmachine. In order to do this, water is supplied to the booster and is heated by tubes carry- ing 15-25 PSIG flow steam. Heat is transferred from the steam into the water, raising the temperature.

Install condensate drains in accordance with applicable codes.

The D226 Booster is designed to operate at a water flow rate of 20 ±5 PSI. The assembly comes with a water pressure reg- ulator, which is preset at the factory. However, adjustment may be required so ensure that you verify the the flow pressure before beginning operations. See the instructions regarding adjustment and maintenance of the water pressure regulator for more information.

WARNING: The D226 Booster is designed to heat water to a minimum of 180°F and is extremely hot during operations. Advise personnel of the dangers associated with touching booster components as burns or severe injury can occur.

This equipment is not recommend for use with deionized water or other aggressive fluids. Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components. Use of deion- ized water or other aggressive fluids will void the manufacturer's warranty.

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

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Contents AJ-44CGP AJ-66CGP For Jackson ModelsAJ-66CEL AJ-66CSLManufacturers Warranty ONE Year Limited Parts & Labor WarrantyStop Pare Arret Revision Made Applicable Details Date ECN AJ-44CSL Nomenclature for the Models Covered in this ManualTable of Contents D226 Steam Booster Section Parts Parts SectionSide Loader Section Electrical Schematics Viii Maintenance & Repair CentersSection Specification Information Specification Information AJ-44CGP Models AJ-44CE/CEL ModelsAJ-66CE/CEL Models AJ-66CGP ModelsD226 Steam Booster AJ-80CE/CEL ModelsAJ-80CS/CSL Models Specification Information AJ-44 Electric Left to Right Left to RightRight to Left AJ-44Information to Right Left InformationAJ-44 GAS Right to AJ-44 Steam Left to RightSpecification Information AJ-44 Steam Right to Left Specification Information AJ-66 Electric Left to Right Left to RightSpecification Information AJ-66 Electric Right to Left Right to LeftSpecification Information AJ-66 GAS Left to Right Left to Right AJ-66 GAS Right toAJ-66 Steam Left to Specification Information AJ-66 Steam Right to Left Right to LeftLeft to Right Specification Information AJ-80 Electric Right to Left Specification Information AJ-80 GAS Left to Right Left to RightRight to Left AJ-80 GAS Right toAJ-80 Steam Left to Recommended Table FabricationSpecification Information AJ-80 Steam Right to Left Right to LeftSide Loader Left to Right Dimensions Section A-ASide Loader Right to Left Dimensions Side Loader Installed Dimensions D226 Steam Booster Dimensions D226 Steam Booster Plumbing Line Drawings Typical Electric and GAS Booster Dimensions Rear ViewSection Installation & Operation Instructions INSTALLATION/OPERATION Instructions Installation InstructionsIncoming Power Connection Detergent Connection Point Machine rear view Deliming Operations Preparation Changing the AJ-44CE/CS Direction of TravelINSTALLATION/OPERATION Instructions Removing the bracket nut INSTALLATION/OPERATION Instructions INSTALLATION/OPERATION Instructions Special Parts Please refer to the chart for placement of the curtains Side Loader Installation & Operation Instructions Equipment Mounting PlumbingShutdown for Service only OperationGAS Conveyor Hose Installation Conveyor Hose Installation GASDishmachine Operating Instructions Dishmachine Operation Instructions Changing Dual Sanitization Mode Drive Mechanism Maximum Speed AdjustmentOrange background Detergent Control Striker Plate Limit Switch Installation Instructions Installation InstructionsSection Preventative Maintenance Preventative Maintenance Preventative MaintenanceD226 Maintenance Maintenance of the Water Pressure RegulatorLubrication Chart for Drive Gear SHC-90WDrive Motor Gear Reducer Preventative Maintenance Lubrication & MaintenanceSection Troubleshooting Section Troubleshooting Common ProblemsTorque Settings Items Torque SpecD226 Common Problems Problem Power light does not illuminate
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