Jackson AJ-44 technical manual Detergent Control

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

DETERGENT CONTROL

Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment spe- cialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll understand what they are talking about.

First, you must understand that hard water greatly effects the performance of the dishmachine. Water hardness is the amount of dissolved calcium and magnesium in the water supply. The more dissolved solids in the water, the greater the water hard- ness. Hard water works against detergent, thereby causing the amount of detergent required for washing to increase. As you use more detergent, your costs for operating the dishmachine will increase and the results will decrease. The solids in hard water also may build-up as a scale on wash and rinse heaters, decreasing their ability to heat water. Water temperature is important in removing soil and sanitizing dishes. If the water cannot get hot enough, your results may not be satisfactory. This is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine.

Second, hard water may have you adding drying agents to your operating cycle to prevent spotting, when the real problem is deposited solids on your ware. As the water evaporates off of the ware, the solids will be left behind to form the spotting and no amount of drying agent will prevent this. Again, using treated water will undoubtedly reduce the occurrences of this prob- lem.

Third, treated water may not be suitable for use in other areas of your operation. For instance, coffee made with soft water may have an acid or bitter flavor. It may only be feasible to install a small treatment unit for the water going into the dishmachine itself. Discuss this option with your qualified water treatment specialist.

Even after the water hardness problems have been solved, there still must be proper training of dishmachine operators in how much detergent is to be used per cycle. Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators. Using too much detergent has as detrimental effects as using too little. The proper amount of detergent must be used for job. It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this. Experience in using the dishmachine under a variety of conditions, along with good training in the operation of the machine, can go a long way in ensuring your dishmachine operates as effi- ciently as possible.

Certain dishmachine models require that chemicals be provided for proper operation and sanitization. Some models even require the installation of third-party chemical feeders to introduce those chemicals to the machine. Jackson does not recom- mend or endorse any brand name of chemicals or chemical dispensing equipment. Contact your local chemical distributor for questions concerning these subjects.

Some dishmachines come equipped with integral solid detergent dispensers. These dispensers are designed to accommodate detergents in a certain sized container. If you have such a unit, remember to explain this to your chemical distributor upon first contacting them.

As explained before, water temperature is an important factor in ensuring that your dishmachine functions properly. The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply, the wash tank and the rinse tank, depending on what model of dishmachine you have installed. These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine. However, if the minimum requirements are not met, the chances are your dishes will not be clean or sanitized. Remember, a dish can look clean, but it may not be sanitized. Instruct your dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed. A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed.

There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years. Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem.

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

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Contents AJ-44CGP AJ-66CGP For Jackson ModelsAJ-66CEL AJ-66CSLManufacturers Warranty ONE Year Limited Parts & Labor WarrantyStop Pare Arret Revision Made Applicable Details Date ECN AJ-44CSL Nomenclature for the Models Covered in this ManualTable of Contents Side Loader Section Parts Parts SectionD226 Steam Booster Section Electrical Schematics Viii Maintenance & Repair CentersSection Specification Information Specification Information AJ-44CGP Models AJ-44CE/CEL ModelsAJ-66CE/CEL Models AJ-66CGP ModelsAJ-80CS/CSL Models AJ-80CE/CEL ModelsD226 Steam Booster Specification Information AJ-44 Electric Left to Right Left to RightRight to Left AJ-44Information to Right AJ-44 GAS Right to InformationLeft AJ-44 Steam Left to RightSpecification Information AJ-44 Steam Right to Left Specification Information AJ-66 Electric Left to Right Left to RightSpecification Information AJ-66 Electric Right to Left Right to LeftSpecification Information AJ-66 GAS Left to Right Left to Right AJ-66 GAS Right toAJ-66 Steam Left to Specification Information AJ-66 Steam Right to Left Right to LeftLeft to Right Specification Information AJ-80 Electric Right to Left Specification Information AJ-80 GAS Left to Right Left to RightRight to Left AJ-80 GAS Right toAJ-80 Steam Left to Recommended Table FabricationSpecification Information AJ-80 Steam Right to Left Right to LeftSide Loader Left to Right Dimensions Section A-ASide Loader Right to Left Dimensions Side Loader Installed Dimensions D226 Steam Booster Dimensions D226 Steam Booster Plumbing Line Drawings Typical Electric and GAS Booster Dimensions Rear ViewSection Installation & Operation Instructions INSTALLATION/OPERATION Instructions Installation InstructionsIncoming Power Connection Detergent Connection Point Machine rear view Deliming Operations Preparation Changing the AJ-44CE/CS Direction of TravelINSTALLATION/OPERATION Instructions Removing the bracket nut INSTALLATION/OPERATION Instructions INSTALLATION/OPERATION Instructions Special Parts Please refer to the chart for placement of the curtains Side Loader Installation & Operation Instructions Equipment Mounting PlumbingShutdown for Service only OperationGAS Conveyor Hose Installation Conveyor Hose Installation GASDishmachine Operating Instructions Dishmachine Operation Instructions Changing Dual Sanitization Mode Drive Mechanism Maximum Speed AdjustmentOrange background Detergent Control Striker Plate Limit Switch Installation Instructions Installation InstructionsSection Preventative Maintenance Preventative Maintenance Preventative MaintenanceD226 Maintenance Maintenance of the Water Pressure RegulatorLubrication Chart for Drive Gear SHC-90WDrive Motor Gear Reducer Preventative Maintenance Lubrication & MaintenanceSection Troubleshooting Section Troubleshooting Common ProblemsTorque Settings Items Torque SpecD226 Common Problems Problem Power light does not illuminate
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