Jackson AJ-44 technical manual Dishmachine Operating Instructions

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

DISHMACHINE OPERATING INSTRUCTIONS

PREPARATION: Before proceeding with the start-up of the unit, verify the following:

1.Close door(s) on dishmachine.

2.Close the drain valve(s).

POWER UP (ELECTRICALLY-HEATED MODELS): To energize the unit, turn on the power at the service breaker. The volt- age should have been previously verified as being correct. If not, the voltage will have to be verified.

POWER UP (STEAM-HEATED MODELS): To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified as being correct. If not, the voltage will have to be verified. Ensure that the steam service is con- nected and that steam is flowing to the machine. Without steam, the water will not reach the required minimum temperatures that the machine is designed to operate at.

POWER UP (GAS-HEATED MODELS): To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified as being correct. If not, the voltage will have to be verified. Ensure that the gas service is connected and that gas is flowing to the machine. Without gas, the water will not reach the required minimum temperatures that the machine is designed to operate at.

FILLING THE WASH TUB: Ensure that the delime switch is in the NORMAL position, and place the power switch into the ON position. The machine should fill automatically and shut off when the appropriate level is reached (just below the pan strainer). The wash tub must be completely filled before operating the wash pump to prevent damage to the component. Once the wash tub is filled, the unit is ready for operation.

Machines equipped with prewash sections should not be run without water in those sections. This can cause damage to components.

WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria that could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed in the machine.

DAILY MACHINE PREPARATION: Refer to the section entitled “PREPARATION” at the top of this page and follow the instruc- tions there. Afterwards, check that all of the chemical levels are correct and/or that there is plenty of detergent available for the expected workload.

WASHING A RACK OF WARE: To wash a rack, simply slide a rack of soiled ware into the load end of the machine. Once the the machine is started, it should pull the rack through the machine and push it out the unload end. Once a rack has started through, you may put another rack in.

OPERATIONAL INSPECTION: Based upon usage, the pan strainers may become clogged with soil and debris as the work- day progresses. Operators should regularly inspect the pan strainers to ensure they have not become clogged. If the strainers do, they will reduce the washing capability of the machine. Instruct operators to clean out the pan strainers at regular intervals or as required by work load.

NOTE: On units equipped with prewash sections (AJ-66 and AJ-80), operators should also take the time to inspect the prewash section strainers and clean them as required by workload.

SHUTDOWN AND CLEANING (ELECTRICALLY-HEATED MODELS): At the end of the workday, place the power switch in the OFF position and open the door(s). Open the drain valves and allow the machine to drain completely. Remove the pawl bar assembly (clean as required). Remove the pan strainers and, if equipped, the prewash strainers, run off sheets and scrap bas- ket strainer. Remove the wash and, if equipped, the prewash arms and verify that the nozzles and arms are free from obstruc- tions. Flush the arms with fresh water. Remove the pump suction strainers and clean out as required. Remove the rinse tray assembly and clean. Remove the curtains and scrub with a mild detergent and warm water. Wipe out the inside of the unit and then reassemble with the components previously removed.

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

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Contents AJ-44CGP AJ-66CGP For Jackson ModelsAJ-66CEL AJ-66CSLManufacturers Warranty ONE Year Limited Parts & Labor WarrantyStop Pare Arret Revision Made Applicable Details Date ECN AJ-44CSL Nomenclature for the Models Covered in this ManualTable of Contents Parts Parts Section Side Loader SectionD226 Steam Booster Section Electrical Schematics Viii Maintenance & Repair CentersSection Specification Information Specification Information AJ-44CGP Models AJ-44CE/CEL ModelsAJ-66CE/CEL Models AJ-66CGP ModelsAJ-80CE/CEL Models AJ-80CS/CSL ModelsD226 Steam Booster Specification Information AJ-44 Electric Left to Right Left to RightRight to Left AJ-44Information to Right Information AJ-44 GAS Right toLeft AJ-44 Steam Left to RightSpecification Information AJ-44 Steam Right to Left Specification Information AJ-66 Electric Left to Right Left to RightSpecification Information AJ-66 Electric Right to Left Right to LeftSpecification Information AJ-66 GAS Left to Right Left to Right AJ-66 GAS Right toAJ-66 Steam Left to Specification Information AJ-66 Steam Right to Left Right to LeftLeft to Right Specification Information AJ-80 Electric Right to Left Specification Information AJ-80 GAS Left to Right Left to RightRight to Left AJ-80 GAS Right toAJ-80 Steam Left to Recommended Table FabricationSpecification Information AJ-80 Steam Right to Left Right to LeftSide Loader Left to Right Dimensions Section A-ASide Loader Right to Left Dimensions Side Loader Installed Dimensions D226 Steam Booster Dimensions D226 Steam Booster Plumbing Line Drawings Typical Electric and GAS Booster Dimensions Rear ViewSection Installation & Operation Instructions INSTALLATION/OPERATION Instructions Installation InstructionsIncoming Power Connection Detergent Connection Point Machine rear view Deliming Operations Preparation Changing the AJ-44CE/CS Direction of TravelINSTALLATION/OPERATION Instructions Removing the bracket nut INSTALLATION/OPERATION Instructions INSTALLATION/OPERATION Instructions Special Parts Please refer to the chart for placement of the curtains Side Loader Installation & Operation Instructions Equipment Mounting PlumbingShutdown for Service only OperationGAS Conveyor Hose Installation Conveyor Hose Installation GASDishmachine Operating Instructions Dishmachine Operation Instructions Changing Dual Sanitization Mode Drive Mechanism Maximum Speed AdjustmentOrange background Detergent Control Striker Plate Limit Switch Installation Instructions Installation InstructionsSection Preventative Maintenance Preventative Maintenance Preventative MaintenanceD226 Maintenance Maintenance of the Water Pressure RegulatorLubrication Chart for Drive Gear SHC-90WDrive Motor Gear Reducer Preventative Maintenance Lubrication & MaintenanceSection Troubleshooting Section Troubleshooting Common ProblemsTorque Settings Items Torque SpecD226 Common Problems Problem Power light does not illuminate
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