Jackson AJ-44 technical manual Right to Left, AJ-80 GAS Right to

Page 28

 

Issued: 03-

AJ-44C Series

20

21-2006 Revised: 09-29-2007

Technical Manual 7610-001-76

 

 

-22

Right to Left

 

 

 

 

 

Recommended Table Fabrication

Note: Tub Will Accept

 

 

 

1634 [425mm]

Legend

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rack Rail

 

 

 

 

a Table Flange

 

 

 

1641 [415mm]

A - Machine water inlet 3/4" NPT, 180°F

 

 

 

 

 

 

 

 

 

Table

 

Up to 24 7/8"

 

 

 

Hi-temp,140°F Low-temp minimum

 

 

 

 

 

 

 

 

 

 

 

(632 mm)

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B - Electrical connection

 

 

 

 

 

 

 

 

 

 

 

Use Silicone Sealer

 

 

 

 

M

C - Drain connection 1-1/2" NPT

 

 

 

 

 

 

 

 

 

 

3/4" (19 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

Between Table and

 

 

 

D - Vent collar - Optional

 

 

 

 

 

 

Rack Rail Height

 

 

Table Turndown

21" (533 mm)

 

 

 

 

 

 

 

Tub

Lip of Machine to

 

 

E - Vent cowl standard

 

 

 

 

 

 

Above Dishtable

Prevent Leakage

 

Flange 3/4" Max

 

 

Prewash Plan View Section

F - 3/4" NPT 180°F Water Inlet for wash tank

 

 

 

1/4" (6mm) - 5/16" (8mm)

 

 

 

 

 

with Cold Water Thermostat

 

 

 

 

 

 

 

 

 

fill, final rinse, & tank heating. From gas

 

 

 

 

30 [763mm]

 

 

 

 

 

 

 

 

 

booster heater. Interconnecting hose

 

 

 

 

 

 

 

 

 

 

 

 

 

 

provided by manufacturer.

 

 

 

 

 

 

 

14 [357mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

71

[185mm]

 

 

 

 

 

 

 

 

G - 3/4" NPT 140°F Water inlet for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

6 [152mm]

 

 

 

 

 

 

gas booster heater.

 

 

834 [222mm]

 

 

 

11 [35mm]

 

 

 

 

 

 

H - 3/4" NPT 180°F Water Outlet

 

 

 

 

4

 

 

 

 

 

 

 

 

 

connection to line on dishmachine.

1134 [298mm]

 

 

 

 

 

 

 

 

 

4 1/2 [114mm]

 

 

 

 

Connection hose provided by

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

manufacturer.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J - 3/4" NPT Gas Connection

 

 

 

 

 

 

 

 

 

 

A

 

L

 

 

21 [533mm]

 

K - 4" OD Vent pipe connection. Flue to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25 [635mm]

 

be installed to meet local codes by

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

installing contractor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L - Prewash water inlet 3/4" NPT

 

 

 

 

 

H

G

J

K

 

 

 

 

 

 

 

 

110°F-140°F

 

 

 

 

 

 

 

 

 

 

 

 

841 [210mm]

 

M - Cold water thermostat plumbing

 

 

 

1434 [375mm]

 

 

 

44 [1121mm]

 

36 [914mm]

 

 

connection 3/4" NPT - Optional

 

 

 

3

[527mm]

 

 

 

 

 

 

Floor Sink Or Drain

 

 

 

 

 

204

 

 

 

 

Base Unit

 

Prewash

 

 

 

Note: All vertical dimensions are +/- 1/2" from

 

 

 

4" (102 mm) wide x 16" (406 mm)

 

80 [2035mm]

Table to Table

 

 

With 3" (76 mm)

 

 

 

 

 

 

 

Minimum Drain Line

 

floor due to adjustable bullet feet.

 

 

 

 

long cutout in Vent Cowl/Splash

 

88 [2238mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

84 [2134mm]

 

 

 

 

 

Shield. Shipped with Cover Plate.

 

96 [2441mm]

Overall

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

With Doors Open

 

 

 

 

 

 

 

 

 

 

 

42 [1069mm]

 

24 [611mm]

 

 

25 [635mm]

 

6621 [1692mm]

 

 

 

 

 

 

 

 

 

 

 

 

2321 [598mm]

 

 

 

A

 

751

[1921mm]

 

 

 

 

 

41 [1042mm]

 

 

 

 

1 [25mm]

L

 

2

 

 

 

 

 

 

 

 

 

 

8 [203mm]

 

 

21 [533mm]

 

 

 

 

 

 

 

 

4 [102mm]

 

 

A

B

 

 

12 [307mm]

3 [79mm]

M

 

 

 

 

 

 

 

 

 

L

 

B

 

 

 

623

[1592mm]

 

 

7 [178mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21 [61mm]

 

 

 

 

M

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

25 [635mm]

 

 

 

 

 

 

3141 [797mm]

6 [155mm]

 

 

 

 

 

 

Dish Clearance

21 [15mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6 [152mm]

 

 

 

 

 

 

 

 

6641 [1684mm]

 

 

 

 

 

 

2621 [673mm]

 

 

 

 

 

 

 

 

 

Rear of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine

Drive

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H

 

G

J

Drive

 

 

 

 

 

 

 

 

 

Unit

 

 

 

 

 

 

 

 

 

 

 

34 [864mm]

 

 

 

 

 

 

 

 

K

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit

 

C

 

41 [1041mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

6 [152mm]

 

 

 

 

1

[165mm]

 

10 [254mm]

 

6 [152mm]

1041 [264mm]

 

81

[217mm]

 

 

 

 

 

 

62

 

 

 

 

Left Side

 

 

 

 

 

 

36 [914mm]

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

29 [735mm]

 

Front View

 

 

 

 

Right Side

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AJ-80 GAS - RIGHT TO

SECTION 1: SPECIFICATION

LEFT

INFORMATION

Image 28
Contents For Jackson Models AJ-66CELAJ-44CGP AJ-66CGP AJ-66CSLManufacturers Warranty ONE Year Limited Parts & Labor WarrantyStop Pare Arret Revision Made Applicable Details Date ECN AJ-44CSL Nomenclature for the Models Covered in this ManualTable of Contents Side Loader Section Parts Parts SectionD226 Steam Booster Section Electrical Schematics Viii Maintenance & Repair CentersSection Specification Information Specification Information AJ-44CE/CEL Models AJ-66CE/CEL ModelsAJ-44CGP Models AJ-66CGP ModelsAJ-80CS/CSL Models AJ-80CE/CEL ModelsD226 Steam Booster Specification Information AJ-44 Electric Left to Right Left to RightRight to Left AJ-44Information to Right AJ-44 GAS Right to InformationLeft AJ-44 Steam Left to RightSpecification Information AJ-44 Steam Right to Left Specification Information AJ-66 Electric Left to Right Left to RightSpecification Information AJ-66 Electric Right to Left Right to LeftSpecification Information AJ-66 GAS Left to Right Left to Right AJ-66 GAS Right toAJ-66 Steam Left to Specification Information AJ-66 Steam Right to Left Right to LeftLeft to Right Specification Information AJ-80 Electric Right to Left Specification Information AJ-80 GAS Left to Right Left to RightRight to Left AJ-80 GAS Right toAJ-80 Steam Left to Recommended Table FabricationSpecification Information AJ-80 Steam Right to Left Right to LeftSide Loader Left to Right Dimensions Section A-ASide Loader Right to Left Dimensions Side Loader Installed Dimensions D226 Steam Booster Dimensions D226 Steam Booster Plumbing Line Drawings Typical Electric and GAS Booster Dimensions Rear ViewSection Installation & Operation Instructions INSTALLATION/OPERATION Instructions Installation InstructionsIncoming Power Connection Detergent Connection Point Machine rear view Deliming Operations Preparation Changing the AJ-44CE/CS Direction of TravelINSTALLATION/OPERATION Instructions Removing the bracket nut INSTALLATION/OPERATION Instructions INSTALLATION/OPERATION Instructions Special Parts Please refer to the chart for placement of the curtains Side Loader Installation & Operation Instructions Equipment Mounting PlumbingShutdown for Service only OperationGAS Conveyor Hose Installation Conveyor Hose Installation GASDishmachine Operating Instructions Dishmachine Operation Instructions Changing Dual Sanitization Mode Drive Mechanism Maximum Speed AdjustmentOrange background Detergent Control Striker Plate Limit Switch Installation Instructions Installation InstructionsSection Preventative Maintenance Preventative Maintenance Preventative MaintenanceD226 Maintenance Maintenance of the Water Pressure RegulatorLubrication Chart for Drive Gear SHC-90WDrive Motor Gear Reducer Preventative Maintenance Lubrication & MaintenanceSection Troubleshooting Section Troubleshooting Common ProblemsTorque Settings Items Torque SpecD226 Common Problems Problem Power light does not illuminate
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