Jackson AJ-44 technical manual Orange background

Page 57

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

CHANGING DUAL SANITIZATION MODE (CONTINUED)

THERMOSTAT ADJUSTMENT: Remove the front dress panel from the machine to expose the heater/thermostat box. Remove the cover from the heater/thermostat box. Locate the wash tank regulating thermostat (see diagram).

Front Dress Panel

IDENTIFICATION OF SANITIZING MODE: Apply the correct temperature gauge label to the face of the temperature gauges. In the chemical sanitizing mode, the temperature gauge labels must specify 140ºF minimum wash temperature and 140ºF minimum rinse temperature. In the hot water san- itizing mode, the temperature gauge labels must specify 160ºF minimum wash temperature and 180ºF minimum rinse temperature.

Apply the correct sanitizing mode label in a visible location on the side of the control box.

 

 

 

 

 

 

 

 

NOTICE:

 

 

 

NOTICE:

 

 

THIS MACHINE IS

 

 

 

THIS MACHINE IS

 

 

CURRENTLY IN

 

 

 

CURRENTLY IN

 

 

HOT WATER SANITIZING

 

 

 

CHEMICAL SANITIZING

 

 

MODE!

 

 

 

MODE!

 

 

09905-003-33-15

 

 

 

09905-003-33-14

 

 

Orange background

 

 

Yellow background

 

 

 

 

 

 

 

Wash Thermostat

The wash tank regulating thermostat will maintain the correct wash water temperature. NSF requirements specify that the wash water during operation be 140ºF minimum in the chem- ical sanitizing mode and 160ºF minimum in the hot water san- itizing mode. Adjust the thermostat to achieve the required minimum temperatures during operation. Turn the adjustment screw clockwise to increase the temperature set point, coun- terclockwise to decrease the temperature set point.

Replace heater/thermostat box cover and front dress panel.

INSTALL SANITIZER DISPENSER: For machines in the chemical sanitizing mode, a NSF Standard 29 approved chemical dispenser must be installed to dispense sanitizer into the final rinse line. Follow instructions included with the chemical dispenser. The system selected must be able to pro- vide detergent and sanitizer in the required concentrations.

The minimum chlorine concentration for proper sanitization is 50 PPM. Furthermore, the selected feeder needs to be able to operate against a head of 25 PSI and deliver 7.38 ml of a 10% chlorine sanitizer per minute.

FINAL CHECK: Verify that the incoming water matches the flow pressure and temperature requirements listed on the machine data plate. Verify that minimum wash and rinse tem- peratures are maintained during operation.

Control Box Gauge Location

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: 04-30-2007

49

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Contents AJ-66CEL For Jackson ModelsAJ-44CGP AJ-66CGP AJ-66CSLONE Year Limited Parts & Labor Warranty Manufacturers WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual AJ-44CSLTable of Contents Parts Parts Section Side Loader SectionD226 Steam Booster Section Viii Maintenance & Repair Centers Electrical SchematicsSection Specification Information Specification Information AJ-66CE/CEL Models AJ-44CE/CEL ModelsAJ-44CGP Models AJ-66CGP ModelsAJ-80CE/CEL Models AJ-80CS/CSL ModelsD226 Steam Booster Left to Right Specification Information AJ-44 Electric Left to RightAJ-44 Right to LeftInformation to Right Information AJ-44 GAS Right toLeft Right AJ-44 Steam Left toSpecification Information AJ-44 Steam Right to Left Left to Right Specification Information AJ-66 Electric Left to RightRight to Left Specification Information AJ-66 Electric Right to LeftSpecification Information AJ-66 GAS Left to Right AJ-66 GAS Right to Left to RightAJ-66 Steam Left to Right to Left Specification Information AJ-66 Steam Right to LeftLeft to Right Specification Information AJ-80 Electric Right to Left Left to Right Specification Information AJ-80 GAS Left to RightAJ-80 GAS Right to Right to LeftRecommended Table Fabrication AJ-80 Steam Left toRight to Left Specification Information AJ-80 Steam Right to LeftSection A-A Side Loader Left to Right DimensionsSide Loader Right to Left Dimensions Side Loader Installed Dimensions D226 Steam Booster Dimensions D226 Steam Booster Plumbing Line Drawings Rear View Typical Electric and GAS Booster DimensionsSection Installation & Operation Instructions Installation Instructions INSTALLATION/OPERATION InstructionsIncoming Power Connection Detergent Connection Point Machine rear view Deliming Operations Changing the AJ-44CE/CS Direction of Travel PreparationINSTALLATION/OPERATION Instructions Removing the bracket nut INSTALLATION/OPERATION Instructions INSTALLATION/OPERATION Instructions Special Parts Please refer to the chart for placement of the curtains Side Loader Installation & Operation Instructions Plumbing Equipment MountingOperation Shutdown for Service onlyGAS Conveyor Hose Installation GAS Conveyor Hose InstallationDishmachine Operating Instructions Dishmachine Operation Instructions Drive Mechanism Maximum Speed Adjustment Changing Dual Sanitization ModeOrange background Detergent Control Installation Instructions Striker Plate Limit Switch Installation InstructionsSection Preventative Maintenance Preventative Maintenance Preventative MaintenanceMaintenance of the Water Pressure Regulator D226 MaintenanceSHC-90W Lubrication Chart for Drive GearLubrication & Maintenance Drive Motor Gear Reducer Preventative MaintenanceSection Troubleshooting Section Common Problems TroubleshootingItems Torque Spec Torque SettingsProblem Power light does not illuminate D226 Common Problems
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