Jackson AJ-44 technical manual Operation, Shutdown for Service only

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

D226 STEAM BOOSTER INSTALLATION & OPERATION INSTRUCTIONS (CONTINUED)

ELECTRICAL:

WARNING: Electrical and grounding connections must comply with applicable portions of the National Electrical Code ANSI / NFPA 70 (latest edition) and/or other electrical codes.Disconnect electrical power supply and place a tag or lock at the disconnect switch to indicate that you are working on the circuit.

Terminal Block

To connect the incoming power, run the conduit for power wires through the open hole in the back of the control box. Connect the power wires to the terminal block as it is labeled (L1 and L2). Run the ground wire to the grounding lug marked “GND”. Tight connections and conduit nuts and close the control box by putting the cover on and securing with the 10-32 screws.

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OPERATION:

WARNING: The heat exchanger used in the D226 Booster system is a pres- sure vessel with very precise operating parameters. Safety equipment such as relief valves should never be tampered with or disabled. These devices are meant to

protect the equipment and the operator from harm, damage and death.

D226 Conrtol Box

1.Ensure that water, steam and any condensate drains are connected to the booster.

2.Start the water flow first, open the condensate drains and then begin steam flow.

3.On the control box, press the power switch and put it in the ON position. The power light should illuminate.

The unit should run normally now.

WARNING: Do not shock the system by applying the steam before the water. This can cause damage to the booster.

The following explanation describes the operation of the D226 Booster.

NOTE: This explanation assumes that water and steam have been connected to the machine.

1.When the power switch (S1) is placed in the ON position, power is provided to both the power light (E1) and the thermostat (TS1).

2.The thermostat (TS1) will close when the water falls below the minimum setpoint, energizing the steam solenoid light (E2) and the steam solenoid (FS1).

3.The steam solenoid (FS1) will remain open, allowing steam into the booster, until the water temperature reaches the desired temperature. At that point, the thermostat (TS1) will open, de-energizing the steam solenoid (FS1) and the steam solenoid light (E2).

IMPORTANT: Please remember that all of the components in the control box are under line voltage (208-240 volts). Under no circumstance is the control box cover to be removed or opened during normal operations!

SHUTDOWN (FOR SERVICE ONLY):

WARNING: The D226 Booster is designed to heat water to a minimum of 180°F and is extremely hot during operations. Advise personnel of the dangers associated with touching booster components as burns or severe injury can occur.

1.Turn the power switch to the OFF position. The power light should extinguish.

2.Secure steam flow to the unit.

3.Secure water flow.

4.Close the condensate drains as required by procedure and/or code.

5.Do not attempt to clean, wipe down or perform any maintenance on the booster until it has been given a generous amount of time to cool down.

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

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Contents AJ-66CSL For Jackson ModelsAJ-66CEL AJ-44CGP AJ-66CGPONE Year Limited Parts & Labor Warranty Manufacturers WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual AJ-44CSLTable of Contents Parts Parts Section Side Loader SectionD226 Steam Booster Section Viii Maintenance & Repair Centers Electrical SchematicsSection Specification Information Specification Information AJ-66CGP Models AJ-44CE/CEL ModelsAJ-66CE/CEL Models AJ-44CGP ModelsAJ-80CE/CEL Models AJ-80CS/CSL ModelsD226 Steam Booster Left to Right Specification Information AJ-44 Electric Left to RightAJ-44 Right to LeftInformation to Right Information AJ-44 GAS Right toLeft Right AJ-44 Steam Left toSpecification Information AJ-44 Steam Right to Left Left to Right Specification Information AJ-66 Electric Left to RightRight to Left Specification Information AJ-66 Electric Right to LeftSpecification Information AJ-66 GAS Left to Right AJ-66 GAS Right to Left to RightAJ-66 Steam Left to Right to Left Specification Information AJ-66 Steam Right to LeftLeft to Right Specification Information AJ-80 Electric Right to Left Left to Right Specification Information AJ-80 GAS Left to RightAJ-80 GAS Right to Right to LeftRecommended Table Fabrication AJ-80 Steam Left toRight to Left Specification Information AJ-80 Steam Right to LeftSection A-A Side Loader Left to Right DimensionsSide Loader Right to Left Dimensions Side Loader Installed Dimensions D226 Steam Booster Dimensions D226 Steam Booster Plumbing Line Drawings Rear View Typical Electric and GAS Booster DimensionsSection Installation & Operation Instructions Installation Instructions INSTALLATION/OPERATION InstructionsIncoming Power Connection Detergent Connection Point Machine rear view Deliming Operations Changing the AJ-44CE/CS Direction of Travel PreparationINSTALLATION/OPERATION Instructions Removing the bracket nut INSTALLATION/OPERATION Instructions INSTALLATION/OPERATION Instructions Special Parts Please refer to the chart for placement of the curtains Side Loader Installation & Operation Instructions Plumbing Equipment MountingOperation Shutdown for Service onlyGAS Conveyor Hose Installation GAS Conveyor Hose InstallationDishmachine Operating Instructions Dishmachine Operation Instructions Drive Mechanism Maximum Speed Adjustment Changing Dual Sanitization ModeOrange background Detergent Control Installation Instructions Striker Plate Limit Switch Installation InstructionsSection Preventative Maintenance Preventative Maintenance Preventative MaintenanceMaintenance of the Water Pressure Regulator D226 MaintenanceSHC-90W Lubrication Chart for Drive GearLubrication & Maintenance Drive Motor Gear Reducer Preventative MaintenanceSection Troubleshooting Section Common Problems TroubleshootingItems Torque Spec Torque SettingsProblem Power light does not illuminate D226 Common Problems
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