Cleveland Range (T) MKDL-100-T (-CC), (T) MKDL-125-T (-CC) manual Mixer Kettle Operation Using CAL

Page 13
BYPASS ACTIVE

CAL 9900

˚C

 

Process

Hi

Temperature

or Set Point

 

Sp

 

Lo

SP1

Error

 

 

SP2

* p

**

View Set Point

Decrease

Changing Functions & Options

The controller has been preset at the factory and should operate satisfactory. If you wish to fine tune the unit for your specific application consult the CAL 990O Installation and Operation Manual. Following is a simplified procedure for changing parameters.

OFF ON

1. Mixer MAIN POWER switch in the "ON" position.

BYPASS ACTIVE

2. ACTIVE/BYPASS switch in "BYPASS" position.

3.Press button labeled (p). The display should show a number with a decimal place in it.

* Increase

CAL 9900 Controls Drawing

MIXER KETTLE OPERATION USING CAL 9900

Note: Temperature probe on mixer bridge must be covered with a minimum of three inches of product to function correctly.

Left of the decimal

 

 

 

place is the

 

 

 

OPERATING MODE

CAL 9900

˚C

 

 

 

setting (this number

 

 

 

should be flashing).

 

 

 

To the right is the

*

 

 

FUNCTION NUMBER.

p

 

4. To change the

CAL 9900

˚C

OPERATING MODE

 

 

 

setting push the

 

 

 

( ) or ( )

 

 

 

buttons.

*

p

 

Cleveland

Range

Factory

Settings

OPERATING FUNCTION MODE NUMBER

0

0

0

1

5

2

0

3

1.

Open STEAM VALVE completely

2.

Turn mixer MAIN POWER switch to

4 steam

4

5 electric

OFF ON

OFF

HEAT AUTO COOL

BYPASS ACTIVE

 

"ON" (CAL 9900 lights up and

 

displays present temperatures).

3.

Turn HEAT/COOL switch to

 

“OFF/AUTO".

4.

Turn ACTIVE/BYPASS switch to

 

"BYPASS". The unit should not be

 

heating or cooling at this point.

5. To move to the

FUNCTION NUMBER

(right of the

decimal) push

(*) button.

6. That number

should now be

flashing. To move

to another FUNCTION

NUMBER push the

CAL 9900

˚C

* p

CAL 9900

˚C

0

5

5

6

 

 

0

7

 

 

0

8

 

 

1

9

 

 

0

10

 

 

0

11

 

 

0

12

 

 

0

13

 

 

0

14

5. Push ( ) button on CAL 9900 to read set point

temperature. (This is the desired product

*

temperature).

(

) or (

)

buttons.

 

* p

0

15

916

6.

To change set point temperature push and

 

hold ( ) button while pushing ( ) or ( )

 

button.*New set point is determined when

7.

(*) button is released.

Add product to kettle.

8. Turn ACTIVE/BYPASS switch to “ACTIVE”. If the set point

temperature is higher than the product temperature, the kettle will start heating.

Note: For twin kettles, the CAL 9900 will control the kettle the mixer is in.

7. Push ( ) button to

 

CAL 9900

˚C

move to*the left of the

 

 

 

 

decimal. To change

 

 

 

the OPERATING MODE

 

 

 

setting push the

 

* p

 

( ) or ( )

 

 

 

 

buttons.

8.

When your changes

CAL 9900

˚C

 

are complete push

 

 

 

 

the button labeled

 

 

 

 

(p) again to return

 

 

 

 

to the Process

*

p

 

 

Temperature.

 

017

0

18

1

19

 

 

2 T.A.P

20

0

0

21

 

 

0 = °C

22

1 = °F

6

23

 

 

-- --

24

025

---- 26

Image 13
Contents Operators Manual For your safety Inspection GeneralShipping Damage Instructions Clearance RequirementsLeveling Moving UnitCompressed AIR Connection Electrical Service ConnectionsPiping Connections Steam Requirements for Kettles Piping SchematicSteam Pipe Sizing Quality Assurance Checklist Some units may not have the following items to test Operating Instructions Item no Description Function Operating Suggestions 2000 Mixer Kettle Operation Using CAL Mixer Kettle Operation Using MRC 7000 1 PEN Cleaning Instructions Care and CleaningProduct Valve Scraper BladesStainless Steel Equipment Care and Cleaning Warranty Service PartsItem no Hydraulic ComponentsKE50294 Mercury Switch FA95055-3 Cleveland Remote Control AssemblyDescription QTY Main Console Controls Item no Description Index Switch ConfigurationSpeed Control Electrical Component Assembly Bracket for Thermostat Solenoid Valve, 1 1/4 100 psi Plumbing Assembly 10 ConsolePlumbing Assembly 18 Console Manual Tilt 10 Console Power Tilt 10/12 Console Power Tilt 10/12 Console Water Meter Assembly 18 Console Water Meter Assembly Console Flush Piston Flush Piston AIR SYSTEM, 10 Console Lubricator Used Prior to Item on Description QTY Used After to For MKDL-40CC Flush Piston AIR Solenoid Valve Butterfly Valve Valves Main Component Reference ChartsMaintenance AIR Filter Replacement Procedure AIR Line Lubricator OIL Filling ProcedureAutomatic Dump Valve Steam TrapHydraulic OIL Replacement Procedure RE-INSTALLING Speed Control CableLubrication Disassembly of Switch AssemblyOrdering Information Solenoid Valve MaintenanceCoil Replacement For Cook Chill Direct Steam Mixer Kettles MRC 7000 Enable Mode Procedure 1&2 PENWiring Diagram Twin Kettles Flow Path for Hydraulic System Spare Parts Spare Parts List