Cleveland Range (T) MKDL-100-T (-CC) manual Solenoid Valve Maintenance, Ordering Information

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SOLENOID VALVE

MAINTENANCE

Solenoid Valve Exploded View Drawing

Ordering Information

Parts marked with an asterisk (*) in the Solenoid Valve Exploded View Drawing are supplied in the Rebuild Kits.

Valve#

 

Rebuild

Replacement

(Description)

Kit#

Coil#

KE54834-9(2", 120V/60 Hz.)

SE50400

SE50401

KE54834-6(1", 120V/60 Hz.)

SE50402

SE50401

KE54834-7(1", 120V/60 Hz.)

SE50403

SE50404

KE54834-3(3/4", 120V/60 Hz.)

SE50405

SE50406

KE54834-5(3/4", 120V/60 Hz., HW)

SE50407

SE50401

KE54834-2

(3/8", 120V/60 Hz.)

SE50408

SE50404

KE54834-8

(1 1/4", 120V/60 Hz.)

SE50409

SE50404

KE54834-4

(3/4", 120V/60 Hz.)

SE50410

SE50404

NOTE: It is not necessary to remove the valve from the pipeline for repairs.

WARNING: Turn off electrical power supply and depressurize valve before making repairs.

Cleaning

All solenoid valves should be cleaned periodically. The time between cleanings will vary depending on the medium and service conditions. In general, if the voltage to the coil is correct, sluggish valve operation, excessive noise or leakage will indicate that cleaning is required . Clean valve strainer or filter when cleaning the valve.

Preventive Maintenance

1.Keep the medium flowing through the valve as free from dirt and foreign material as possible.

2.While in service, the valve should be operated at least once a month to insure proper opening and closing.

3.Depending on the medium and service conditions, periodic inspection of internal valve parts for damage or excessive wear is recommended. Thoroughly clean all parts. Replace worn or damaged parts. However, for best results, replace all parts as supplied with a Rebuild Kit.

Causes of Improper Operation

1.Faulty Control Circuits: Check the electrical system by energizing the solenoid. A metallic "click" signifies that the solenoid is operating. Absence of the "click" indicates loss of power supply . Check for loose or blown fuses, open circuited or grounded coil, broken lead wires or splice connections.

2.Burned-Out Coil: Check for open-circuited coil. Replace coil as necessary. Check supply voltage; it must be the same as specified on nameplate.

3.Low Voltage: Check voltage across the coil lead. Voltage must be at least 85% of nameplate rating.

4.Incorrect Pressure: Check valve pressure. Pressure to valve must be within range specified on nameplate.

5.Excessive Leakage: Disassemble valve and clean all parts. If leakage continues, replace all parts as supplied with a Rebuild Kit.

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Contents Operators Manual For your safety Inspection GeneralShipping Damage Instructions Clearance RequirementsLeveling Moving UnitCompressed AIR Connection Electrical Service ConnectionsPiping Connections Steam Requirements for Kettles Piping SchematicSteam Pipe Sizing Quality Assurance Checklist Some units may not have the following items to test Operating Instructions Item no Description Function Operating Suggestions 2000 Mixer Kettle Operation Using CAL Mixer Kettle Operation Using MRC 7000 1 PEN Cleaning Instructions Care and CleaningProduct Valve Scraper BladesStainless Steel Equipment Care and Cleaning Warranty Service PartsItem no Hydraulic ComponentsKE50294 Mercury Switch FA95055-3 Cleveland Remote Control AssemblyDescription QTY Main Console Controls Item no Description Index Switch ConfigurationSpeed Control Electrical Component Assembly Bracket for Thermostat Solenoid Valve, 1 1/4 100 psi Plumbing Assembly 10 ConsolePlumbing Assembly 18 Console Manual Tilt 10 Console Power Tilt 10/12 Console Power Tilt 10/12 Console Water Meter Assembly 18 Console Water Meter Assembly Console Flush Piston Flush Piston AIR SYSTEM, 10 Console Lubricator Used Prior to Item on Description QTY Used After to For MKDL-40CC Flush Piston AIR Solenoid Valve Butterfly Valve Valves Main Component Reference ChartsMaintenance AIR Filter Replacement Procedure AIR Line Lubricator OIL Filling ProcedureAutomatic Dump Valve Steam TrapHydraulic OIL Replacement Procedure RE-INSTALLING Speed Control CableLubrication Disassembly of Switch AssemblyOrdering Information Solenoid Valve MaintenanceCoil Replacement For Cook Chill Direct Steam Mixer Kettles MRC 7000 Enable Mode Procedure 1&2 PENWiring Diagram Twin Kettles Flow Path for Hydraulic System Spare Parts Spare Parts List