Liebert XDP160RA Unpacking the Liebert XDP, Removing the Unit from the Skid Using a Forklift

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Product Description

1.3.2Unpacking the Liebert XDP

1.Remove the exterior stretch wrap packaging from the unit, exposing the protective corner and side packaging planks.

2.Remove and set aside filter dryer kit.

3.Remove the corner and side packaging planks from the unit, exposing the bag over the unit. The bag may remain in place for dust and panel protection or removed for immediate unit installation.

4.Remove the bag from the unit when ready to remove the skid for installation.

Figure 3 Unpacking the Liebert XDP

Stretch

Wrap

Filter

Dryer

Kit

Remove Stretch Wrap

Remove Filter Dryer Kit

Remove Packaging Planks

1.3.3Removing the Unit from the Skid Using a Forklift

1.Align the forklift with either the front or rear side of the unit. Make sure the tines of the forklift are locked to the widest position.

Use the center of gravity indicators to determine the entry points for the tines. The tines must be equally spaced on either side of the center of gravity indicator.

2.Insert the tines of the forklift under the unit.

Make sure the tines are level. The tines must be low enough to fit under the unit without damaging it.

Make sure the tines extend beyond the opposite side of the unit.

3.Remove the 12 lag bolts and two brackets that secure the unit to the skid.

NOTE

Each lag bolt is 1-1/2" (38mm) long. They can be removed with a 9/16" socket or wrench.

4.Lift the unit to a height that it is not being support by the skid.

5.Move the skid from under the unit.

5

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Contents Liebert XDP with Liebert iCOM Control Page Table of Contents Start the Liebert XDP with Liebert Icom Alarm Descriptions and SolutionsSpecifications Figures Tables Important Safety Instructions = 460V-3ph-60Hz Place holder Example XDP160RA Pumping Unit Redundancy Place holder Revision Level Liebert Minimum Load General Product InformationEquipment Inspection Product/System DescriptionHandling the Liebert XDP While it is on Skid and Packaged Equipment HandlingUnpacking the Liebert XDP Removing the Unit from the Skid Using a ForkliftUse a forklift to remove the Liebert XDP from the skid Removing the Unit from the Skid using RiggingSpreader Bars Bracket Moving the Liebert XDP Using Piano JacksSecuring the Liebert XDP to piano jacks Removing the Unit from the Piano JacksPositioning the Liebert XDP Liebert XDP dimensionsMechanical Considerations Model Pipe Connection Point 50/60 Hz Electrical ConsiderationsUnit piping outlet connection sizes, inches, OD Cu Front view of Liebert XDP and electrical enclosure Connecting High-Voltage CablesHigh voltage connections-60Hz High voltage connections-50Hz Extra Low Voltage ELV ConnectionsConnecting the remote temperature/humidity sensors DIP switch and jumper settings DIP Switch and Jumper Settings for Remote SensorsLiebert XDP extra low voltage field connections points Field Connections-Optional for All UnitsSuggested remote sensor placement Remote Sensor Installation-Proper PlacementSupply, return pipe sizes for refrigerant loop European Union Fluorinated Greenhouse Gas RequirementsConnection Sizes Recommended Pipe SizeLiebert XDP Piping Installation MethodsPiping Installation-R-134a Pumped Circuit Liebert XDP Interconnection with Liebert XD Cooling ModulesRequired Number of Open Piping MainsBypass Flow Controller Bypass flow controllers for a Liebert XDP-based systemBypass flow controller arrangement Piping Details-Shutoff/Isolation ValvesFloor Supply Return Liebert Evacuation and Leak Check-R-134a Pumped CircuitInsulation System refrigerant charge for the supply and return mains Filling the Pumped Circuit-R-134aWorksheet to calculate refrigerant charge Calculating Refrigerant Charge-ExampleCalculating refrigerant charge-example Checklist for Proper Installation Escape Key Down Arrow Key Liebert iCOM Components and FunctionsIcon Key Name Function Display Lamp IndicatorsKeyboard icons and functions Unit Sensor a Sensor B Pump Operation Roo m Data Room Data Accessing Menus and Settings Viewing DataNavigating Through the Liebert iCOM Display ACK High Chilled Water Temp Cooling Module OverviewEntering the password Entering the PasswordEnglish US Changing Liebert iCOM’s Display SettingsChanging Operational Settings Highlight the setting to be changed by pressing EnterLiebert iCOM User Menu Icons and Legend Graphical Data RecordLiebert XDP User Menu screen Event Log Liebert iCOM User Menu ScreensSpare Parts SET Alarms page 1 Sensor Data screen, page 1 Sensor Data screen, page 2 U401 U402 XDV8SK OnlineXDO20SK 20 KW XDH32SKSettings Liebert iCOM Service Menu Icons and LegendSetpoints Maintenance Diagnostics Set Alarms Service ModeLiebert XDP Service Menu screen Liebert iCOM Service Menu ScreensLiebert iCOM Control-Firmware Version XP1.00.010.STD Maintenance-Basic Settings screen, page 1 Maintenance-Pump 1 Settings screen, page 2 Maintenance-Pump 2 Settings screen, page 3 Diagnostics/Service Mode screen, page 1 Manual Mode Control Type-Not currently used Diagnostics/Service Mode screen, page 5 Set Alarms screen, page 1 Set Alarms screen, page 2 High Temp Sensor B Enable ALM Delay EN-DIS TypeHigh Temp Sensor a Enable ALM LOW Temp Sensor a Enable ALMLoss of Flow Pump Enable ALM High Refrigerant Temp Enable ALMLOW Refrigerant Temp Enable ALM Supply Refrigerant Sensor Enable ALMSmoke Detected Enable ALM Condensation Detected Enable ALMFAN Failure Enable ALM Customer Input Enable ALMS601 S612 S801 GBP MACUnit System/Network Setup screen-Unit, page 1S834 S835 S401 Sensor Failure Enable ALM Node ID Delay EN-DIS TypeCondensation Detected Enable Local Module Shutdown Enable ALMNode ID Delay EN-DIS Type Indicator Lights Description Green Red Checklist for Liebert XDP StartupLiebert XDP pump light indicator-208V and 400V units System R-134a liquid level at 160kW load Starting the Liebert XDP with Liebert iCOM ControllerAlarm Descriptions Alarm Descriptions and Solutions Unit Is Off By Pump Short Cycle System Shutdown CausesUnit Is Off By Refrig Sens Fail Unit Is Off By High CW TempSymptom Possible Cause Check or Remedy Troubleshooting the Liebert XDPSee Clogged Filter Dryer and/or Impeller symptom Fluorinated Greenhouse Gas Requirements MaintenanceLiebert XDP160 specifications 2006/42/EC 2004/108/EC 2006/95/EC 97/23/EC Liebert Corporation Dearborn Drive Box Columbus, OHCare Ne tIs t Twor k