Liebert XDP160RC Checklist for Liebert XDP Startup, Indicator Lights Description Green Red

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Start the Liebert XDP with Liebert iCOM

5.0START THE LIEBERT XDP WITH LIEBERT ICOM

5.1Checklist for Liebert XDP Startup

! CAUTION

Risk of piping and component rupture. May cause equipment damage or injury.

Closing service valves may isolate liquid refrigerant, causing high pressure and rupture of piping. Do not close valves without following recommended procedures for repair, maintenance and replacement of components. Install pressure relief valves in field piping that may become isolated by service valves.

NOTE

The Liebert XDP160 requires a minimum load of 48kW (163,800BTU/H) before the system can be commissioned. This load can be supplied by actual user load in racks, by independent load banks or by the “Load Bank Testing” service of Emerson Network Power Liebert Services. To achieve the minimum load requirements, the capacity of all connected modules must total at least 48kW (163,800BTU/H). See Table 1.

NOTE

Before any action that could cause a disturbance in the Liebert XD system’s cooling function is begun, the facility manager MUST be informed. In addition, after the action is taken and the work is finished, the facility manager MUST be informed

1.Verify that bypass flow controllers were installed (if applicable), see Table 5.

2.Verify that the minimum load level of 48kW (163,800BTU/H) is present.

3.Check all isolation ball valves in the Liebert XDP and Liebert XD cooling module and verify that all are open.

4.Check rotation of the Liebert XDP’s pumps.

On 460V units only—Hold the rotation device provided against the pump housing at the inspection screw prior to energizing the pumps. Counterclockwise indicates proper rotation; clockwise indicates incorrect rotation.

On 208V and 400V units only, view the LED indicator on the pump. Green indicates proper rotation; Green and Red indicate incorrect rotation.

Table 13 Liebert XDP pump light indicator—208V and 400V units

Indicator Lights

Description

 

 

Green

Red

 

 

 

 

Off

Off

The electricity supply has been switched Off or the pump has

been cut out by the thermal switch.

 

 

On

Off

The electricity supply has been switched On. Normal operation.

 

 

 

On

On

The electricity supply has been switched On. The direction of

rotation is wrong.

 

 

5.Check rotation of fans on Liebert XD cooling module units.

6.Verify that air is being discharged into the cold aisle.

7.Confirm that the total calculated refrigerant R-134a amount has been properly charged into the system (see 3.6 - Filling the Pumped Circuit—R-134a).

8.Confirm that the remote temperature/humidity sensors provided have been installed in optimal locations (see 2.4 - Remote Sensor Installation—Proper Placement)

The Liebert XDP system is now ready to be turned ON.

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Contents Liebert XDP with Liebert iCOM Control Page Table of Contents Specifications Alarm Descriptions and SolutionsStart the Liebert XDP with Liebert Icom Figures Tables Important Safety Instructions Pumping Unit Redundancy Place holder Revision Level Liebert Example XDP160RA= 460V-3ph-60Hz Place holder Product/System Description General Product InformationEquipment Inspection Minimum LoadEquipment Handling Handling the Liebert XDP While it is on Skid and PackagedRemoving the Unit from the Skid Using a Forklift Unpacking the Liebert XDPRemoving the Unit from the Skid using Rigging Use a forklift to remove the Liebert XDP from the skidMoving the Liebert XDP Using Piano Jacks Spreader Bars BracketRemoving the Unit from the Piano Jacks Securing the Liebert XDP to piano jacksMechanical Considerations Liebert XDP dimensionsPositioning the Liebert XDP Unit piping outlet connection sizes, inches, OD Cu Electrical ConsiderationsModel Pipe Connection Point 50/60 Hz Connecting High-Voltage Cables Front view of Liebert XDP and electrical enclosureHigh voltage connections-60Hz Extra Low Voltage ELV Connections High voltage connections-50HzConnecting the remote temperature/humidity sensors DIP Switch and Jumper Settings for Remote Sensors DIP switch and jumper settingsField Connections-Optional for All Units Liebert XDP extra low voltage field connections pointsRemote Sensor Installation-Proper Placement Suggested remote sensor placementRecommended Pipe Size European Union Fluorinated Greenhouse Gas RequirementsConnection Sizes Supply, return pipe sizes for refrigerant loopLiebert XDP Interconnection with Liebert XD Cooling Modules Piping Installation MethodsPiping Installation-R-134a Pumped Circuit Liebert XDPBypass flow controllers for a Liebert XDP-based system Piping MainsBypass Flow Controller Required Number of OpenPiping Details-Shutoff/Isolation Valves Bypass flow controller arrangementInsulation Evacuation and Leak Check-R-134a Pumped CircuitFloor Supply Return Liebert Filling the Pumped Circuit-R-134a System refrigerant charge for the supply and return mainsCalculating refrigerant charge-example Calculating Refrigerant Charge-ExampleWorksheet to calculate refrigerant charge Checklist for Proper Installation Liebert iCOM Components and Functions Escape Key Down Arrow KeyKeyboard icons and functions Display Lamp IndicatorsIcon Key Name Function Navigating Through the Liebert iCOM Display Accessing Menus and Settings Viewing DataUnit Sensor a Sensor B Pump Operation Roo m Data Room Data Cooling Module Overview ACK High Chilled Water TempEntering the Password Entering the passwordHighlight the setting to be changed by pressing Enter Changing Liebert iCOM’s Display SettingsChanging Operational Settings English USGraphical Data Record Liebert iCOM User Menu Icons and LegendLiebert XDP User Menu screen Spare Parts Liebert iCOM User Menu ScreensEvent Log SET Alarms page 1 Sensor Data screen, page 1 Sensor Data screen, page 2 U401 U402 Online XDV8SKXDH32SK XDO20SK 20 KWService Mode Liebert iCOM Service Menu Icons and LegendSetpoints Maintenance Diagnostics Set Alarms SettingsLiebert iCOM Service Menu Screens Liebert XDP Service Menu screenLiebert iCOM Control-Firmware Version XP1.00.010.STD Maintenance-Basic Settings screen, page 1 Maintenance-Pump 1 Settings screen, page 2 Maintenance-Pump 2 Settings screen, page 3 Diagnostics/Service Mode screen, page 1 Manual Mode Control Type-Not currently used Diagnostics/Service Mode screen, page 5 Set Alarms screen, page 1 Set Alarms screen, page 2 LOW Temp Sensor a Enable ALM Delay EN-DIS TypeHigh Temp Sensor a Enable ALM High Temp Sensor B Enable ALMSupply Refrigerant Sensor Enable ALM High Refrigerant Temp Enable ALMLOW Refrigerant Temp Enable ALM Loss of Flow Pump Enable ALMCustomer Input Enable ALM Condensation Detected Enable ALMFAN Failure Enable ALM Smoke Detected Enable ALMS601 S612 S801 MAC GBPSystem/Network Setup screen-Unit, page 1 UnitS834 S835 S401 Local Module Shutdown Enable ALM Node ID Delay EN-DIS TypeCondensation Detected Enable Sensor Failure Enable ALMNode ID Delay EN-DIS Type Liebert XDP pump light indicator-208V and 400V units Checklist for Liebert XDP StartupIndicator Lights Description Green Red Starting the Liebert XDP with Liebert iCOM Controller System R-134a liquid level at 160kW loadAlarm Descriptions Alarm Descriptions and Solutions Unit Is Off By High CW Temp System Shutdown CausesUnit Is Off By Refrig Sens Fail Unit Is Off By Pump Short CycleTroubleshooting the Liebert XDP Symptom Possible Cause Check or RemedySee Clogged Filter Dryer and/or Impeller symptom Maintenance Fluorinated Greenhouse Gas RequirementsLiebert XDP160 specifications Liebert Corporation Dearborn Drive Box Columbus, OH 2006/42/EC 2004/108/EC 2006/95/EC 97/23/ECTwor k Ne tIs t Care