Liebert XDP160RM Troubleshooting the Liebert XDP, Symptom Possible Cause Check or Remedy

Page 75

Troubleshooting

7.0TROUBLESHOOTING

Table 14

Troubleshooting the Liebert XDP

 

 

 

 

Symptom

Possible Cause

Check or Remedy

 

 

No main power

Check L1, L2 and L3 for rated voltage.

 

 

Loose electrical connections

Tighten connections.

Pump Will Not Energize

Overloads tripped

Allow pump to cool. Check amp draw.

 

 

 

 

 

 

Tripped circuit breaker

Check circuit breaker to pump(s).

 

 

 

 

 

 

Incorrect phase wiring

See Table 13.

 

 

No chilled water

Check and verify that there is supply chilled water to the

 

 

Liebert XDP.

 

 

 

 

 

Isolation valve(s) on pump suction

Open all isolation valves completely during normal operation.

 

 

and/or discharge is closed.

 

 

 

Pump Will Not Start or

Supply chilled water is too high

Check and verify that the chilled water temperature setpoint is

Run

 

at 50°F (10°C) or lower and that there is flow on the chilled

 

 

 

water side.

 

 

Liebert XD cooling modules are Off

Check Liebert XD cooling modules to make sure that they are

 

 

On prior to starting the Liebert XDP.

 

 

 

 

 

 

Check alarm(s) history on Liebert XDP. The Liebert XDP was

 

 

Low Refrigerant Temperature

operating below the dew point for a significant amount of time.

 

 

Check humidity in conditioned space, lower humidity if

 

 

(high dew point)

necessary to allow Liebert XDP to operate at a lower

 

 

 

temperature. (Disconnect must be switched to Off then back

 

 

 

On to allow Liebert XDP to reset itself).

 

 

Pressure switch not making contact

Check both differential pressure settings. If not within 6 psi, ±1

 

 

psi (41kPa, ±7kPa; 0.41 bars, ±0.07bars) then manually

 

 

 

change accordingly.

 

 

Not enough charge

See 5.1 - Checklist for Liebert XDP Startup.

 

 

Chilled water valve not closing

Wait at least 10 minutes before calibrating. Access the

Pump Will Not Start

Advanced Menu>Factory Settings>Calibrate Actuator.

completely.

 

 

Contact Liebert Services for assistance, 1-800-543-2778.

 

 

 

 

 

 

 

 

 

Cavitation due to vapor in pump

Check for adequate charge in system, refer to the User's

 

 

Manual. 5.1 - Checklist for Liebert XDP Startup

Pump Noisy

 

 

 

Worn motor bearings

Replace pump

 

 

 

 

Pump is rotating in reverse

See Table 13.

 

 

 

1. Check humidity of the room along with the location of

 

 

 

remote sensors. Make sure that the sensors are not in a cold

 

 

Low refrigerant temperature

area where there is insufficient air flow for accurate,

 

 

representative readings.

 

 

 

 

 

 

2. Chilled Water temperature is too cold.

 

 

 

3. Load is too light.

 

 

Loss of power

When power is restored, the Liebert XDP will automatically

Liebert XDP (Pump)

restart.

 

Suddenly Stops

Clogged filter dryer and/or impeller

Clean out debris

 

 

 

 

 

 

Leak in system - loss of charge

Check the entire system for leaks with a refrigerant sniffer.

 

 

Repair as necessary.

 

 

 

 

 

Low chilled water temperature alarm

Check supply chilled water temperature.

 

 

and loss of flow Pump X alarm

 

 

 

 

 

Supply refrigerant sensor failure

Check wiring.

 

 

alarm

Call service.

Clogged Filter Dryer

Debris or other contaminants in

Replace.

and/or Impeller

refrigerant

 

Pipe Rattle

 

Loose pipe connections

Check pipe connections.

 

 

Motor operates but valve won't open

Check linkage for adjustment and be sure that it is tight on the

 

 

valve.

 

 

 

Chilled Water Valve Not

No 24 VAC power to motor

Check for 24 VAC between P52-1 and P52-4.

 

 

No signal from control

Check 24 VAC at P22-1 (close) or P22-3 (open).

Working

 

 

 

 

 

Unplug P22 from the board. Jumper P22-5 to P52-4 for

 

 

 

 

 

Motor not operating

grounding, then jumper P22-1 to P52-1 to drive close. Remove

 

 

jumper to close and then jumper P22-3 to P52-1 to drive open.

 

 

 

 

 

 

If motor fails to work, replace it.

 

 

 

 

69

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Contents Liebert XDP with Liebert iCOM Control Page Table of Contents Alarm Descriptions and Solutions SpecificationsStart the Liebert XDP with Liebert Icom Figures Tables Important Safety Instructions Example XDP160RA Pumping Unit Redundancy Place holder Revision Level Liebert= 460V-3ph-60Hz Place holder Minimum Load General Product InformationEquipment Inspection Product/System DescriptionHandling the Liebert XDP While it is on Skid and Packaged Equipment HandlingUnpacking the Liebert XDP Removing the Unit from the Skid Using a ForkliftUse a forklift to remove the Liebert XDP from the skid Removing the Unit from the Skid using RiggingSpreader Bars Bracket Moving the Liebert XDP Using Piano JacksSecuring the Liebert XDP to piano jacks Removing the Unit from the Piano JacksLiebert XDP dimensions Mechanical ConsiderationsPositioning the Liebert XDP Electrical Considerations Unit piping outlet connection sizes, inches, OD CuModel Pipe Connection Point 50/60 Hz Front view of Liebert XDP and electrical enclosure Connecting High-Voltage CablesHigh voltage connections-60Hz High voltage connections-50Hz Extra Low Voltage ELV ConnectionsConnecting the remote temperature/humidity sensors DIP switch and jumper settings DIP Switch and Jumper Settings for Remote SensorsLiebert XDP extra low voltage field connections points Field Connections-Optional for All UnitsSuggested remote sensor placement Remote Sensor Installation-Proper PlacementSupply, return pipe sizes for refrigerant loop European Union Fluorinated Greenhouse Gas RequirementsConnection Sizes Recommended Pipe SizeLiebert XDP Piping Installation MethodsPiping Installation-R-134a Pumped Circuit Liebert XDP Interconnection with Liebert XD Cooling ModulesRequired Number of Open Piping MainsBypass Flow Controller Bypass flow controllers for a Liebert XDP-based systemBypass flow controller arrangement Piping Details-Shutoff/Isolation ValvesEvacuation and Leak Check-R-134a Pumped Circuit InsulationFloor Supply Return Liebert System refrigerant charge for the supply and return mains Filling the Pumped Circuit-R-134aCalculating Refrigerant Charge-Example Calculating refrigerant charge-exampleWorksheet to calculate refrigerant charge Checklist for Proper Installation Escape Key Down Arrow Key Liebert iCOM Components and FunctionsDisplay Lamp Indicators Keyboard icons and functionsIcon Key Name Function Accessing Menus and Settings Viewing Data Navigating Through the Liebert iCOM DisplayUnit Sensor a Sensor B Pump Operation Roo m Data Room Data ACK High Chilled Water Temp Cooling Module OverviewEntering the password Entering the PasswordEnglish US Changing Liebert iCOM’s Display SettingsChanging Operational Settings Highlight the setting to be changed by pressing EnterLiebert iCOM User Menu Icons and Legend Graphical Data RecordLiebert XDP User Menu screen Liebert iCOM User Menu Screens Spare PartsEvent Log SET Alarms page 1 Sensor Data screen, page 1 Sensor Data screen, page 2 U401 U402 XDV8SK OnlineXDO20SK 20 KW XDH32SKSettings Liebert iCOM Service Menu Icons and LegendSetpoints Maintenance Diagnostics Set Alarms Service ModeLiebert XDP Service Menu screen Liebert iCOM Service Menu ScreensLiebert iCOM Control-Firmware Version XP1.00.010.STD Maintenance-Basic Settings screen, page 1 Maintenance-Pump 1 Settings screen, page 2 Maintenance-Pump 2 Settings screen, page 3 Diagnostics/Service Mode screen, page 1 Manual Mode Control Type-Not currently used Diagnostics/Service Mode screen, page 5 Set Alarms screen, page 1 Set Alarms screen, page 2 High Temp Sensor B Enable ALM Delay EN-DIS TypeHigh Temp Sensor a Enable ALM LOW Temp Sensor a Enable ALMLoss of Flow Pump Enable ALM High Refrigerant Temp Enable ALMLOW Refrigerant Temp Enable ALM Supply Refrigerant Sensor Enable ALMSmoke Detected Enable ALM Condensation Detected Enable ALMFAN Failure Enable ALM Customer Input Enable ALMS601 S612 S801 GBP MACUnit System/Network Setup screen-Unit, page 1S834 S835 S401 Sensor Failure Enable ALM Node ID Delay EN-DIS TypeCondensation Detected Enable Local Module Shutdown Enable ALMNode ID Delay EN-DIS Type Checklist for Liebert XDP Startup Liebert XDP pump light indicator-208V and 400V unitsIndicator Lights Description Green Red System R-134a liquid level at 160kW load Starting the Liebert XDP with Liebert iCOM ControllerAlarm Descriptions Alarm Descriptions and Solutions Unit Is Off By Pump Short Cycle System Shutdown CausesUnit Is Off By Refrig Sens Fail Unit Is Off By High CW TempSymptom Possible Cause Check or Remedy Troubleshooting the Liebert XDPSee Clogged Filter Dryer and/or Impeller symptom Fluorinated Greenhouse Gas Requirements MaintenanceLiebert XDP160 specifications 2006/42/EC 2004/108/EC 2006/95/EC 97/23/EC Liebert Corporation Dearborn Drive Box Columbus, OHCare Ne tIs t Twor k

XDP160RA, XDP160RC, XDP160RM specifications

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