Liebert XDP160RC, XDP160RM, XDP160RA user manual See Clogged Filter Dryer and/or Impeller symptom

Page 76

Troubleshooting

Table 14 Troubleshooting the Liebert XDP (continued)

Symptom

Possible Cause

Check or Remedy

Motor Burnout

Check control panel for welded

Replace defective components.

contactor contacts or welded

 

overload contacts

 

Main 24VAC Fuse Trips

Shorts or loose connections

Check the wiring connections of the 24 VAC circuit.

Faulty circuit board

Replace the circuit board.

 

 

R-134a pump loop overcharged

While pump is running R-134a receiver level must be within

Unstable Pump

R-134a pump loop undercharged

recommended levels (see Figure 71).

Operation

 

 

Filter dryer clogged

See Clogged Filter Dryer and/or Impeller symptom and

 

remedy.

 

 

 

 

 

 

Liebert XDP is Off

Check status of the Liebert XDP at the user interface. Turn

 

system On at I/O button if system is Off.

 

 

 

 

Check temperature and relative humidity (RH) of room. Lower

 

High dew point

RH setpoint if necessary to lower dew point. At normal room

 

temperature of 68°F (20°C), the RH should be set to 50% or

 

 

Room Becomes

 

lower.

 

 

 

Check Liebert XD cooling modules to make sure that they are

Too Warm

Liebert XD cooling modules are Off

On before starting the Liebert XDP.

 

 

 

Minimum room temperature setpoint

Check the setpoint in the User Setpoints menu (see

 

is too high

Figure 43).

 

Temperature/humidity sensors

Place the sensor on the return air side of the primary air mover

 

(eg., Liebert DS). Do not install the sensor near unsealed

 

incorrectly placed

 

doors, windows or similar areas.

 

 

 

 

 

Reduced Chilled Water

Clogged strainer

Clean or replace strainer

 

 

Fouled heat exchanger (no strainer

 

Flow Rate

Replace heat exchanger and install 20-40 mess strainer

 

installed)

 

Increased Refrigerant

Clogged strainer

Clean or replace strainer

Fouled heat exchanger (no strainer

 

Temperature

Replace heat exchanger and install 20-40 mess strainer

 

installed)

 

70

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Contents Liebert XDP with Liebert iCOM Control Page Table of Contents Specifications Alarm Descriptions and SolutionsStart the Liebert XDP with Liebert Icom Figures Tables Important Safety Instructions Pumping Unit Redundancy Place holder Revision Level Liebert Example XDP160RA= 460V-3ph-60Hz Place holder General Product Information Equipment InspectionProduct/System Description Minimum LoadEquipment Handling Handling the Liebert XDP While it is on Skid and PackagedRemoving the Unit from the Skid Using a Forklift Unpacking the Liebert XDPRemoving the Unit from the Skid using Rigging Use a forklift to remove the Liebert XDP from the skidMoving the Liebert XDP Using Piano Jacks Spreader Bars BracketRemoving the Unit from the Piano Jacks Securing the Liebert XDP to piano jacksMechanical Considerations Liebert XDP dimensionsPositioning the Liebert XDP Unit piping outlet connection sizes, inches, OD Cu Electrical ConsiderationsModel Pipe Connection Point 50/60 Hz Connecting High-Voltage Cables Front view of Liebert XDP and electrical enclosureHigh voltage connections-60Hz Extra Low Voltage ELV Connections High voltage connections-50HzConnecting the remote temperature/humidity sensors DIP Switch and Jumper Settings for Remote Sensors DIP switch and jumper settingsField Connections-Optional for All Units Liebert XDP extra low voltage field connections pointsRemote Sensor Installation-Proper Placement Suggested remote sensor placementEuropean Union Fluorinated Greenhouse Gas Requirements Connection SizesRecommended Pipe Size Supply, return pipe sizes for refrigerant loopPiping Installation Methods Piping Installation-R-134a Pumped CircuitLiebert XDP Interconnection with Liebert XD Cooling Modules Liebert XDPPiping Mains Bypass Flow ControllerBypass flow controllers for a Liebert XDP-based system Required Number of OpenPiping Details-Shutoff/Isolation Valves Bypass flow controller arrangementInsulation Evacuation and Leak Check-R-134a Pumped CircuitFloor Supply Return Liebert Filling the Pumped Circuit-R-134a System refrigerant charge for the supply and return mainsCalculating refrigerant charge-example Calculating Refrigerant Charge-ExampleWorksheet to calculate refrigerant charge Checklist for Proper Installation Liebert iCOM Components and Functions Escape Key Down Arrow KeyKeyboard icons and functions Display Lamp IndicatorsIcon Key Name Function Navigating Through the Liebert iCOM Display Accessing Menus and Settings Viewing DataUnit Sensor a Sensor B Pump Operation Roo m Data Room Data Cooling Module Overview ACK High Chilled Water TempEntering the Password Entering the passwordChanging Liebert iCOM’s Display Settings Changing Operational SettingsHighlight the setting to be changed by pressing Enter English USGraphical Data Record Liebert iCOM User Menu Icons and LegendLiebert XDP User Menu screen Spare Parts Liebert iCOM User Menu ScreensEvent Log SET Alarms page 1 Sensor Data screen, page 1 Sensor Data screen, page 2 U401 U402 Online XDV8SKXDH32SK XDO20SK 20 KWLiebert iCOM Service Menu Icons and Legend Setpoints Maintenance Diagnostics Set AlarmsService Mode SettingsLiebert iCOM Service Menu Screens Liebert XDP Service Menu screenLiebert iCOM Control-Firmware Version XP1.00.010.STD Maintenance-Basic Settings screen, page 1 Maintenance-Pump 1 Settings screen, page 2 Maintenance-Pump 2 Settings screen, page 3 Diagnostics/Service Mode screen, page 1 Manual Mode Control Type-Not currently used Diagnostics/Service Mode screen, page 5 Set Alarms screen, page 1 Set Alarms screen, page 2 Delay EN-DIS Type High Temp Sensor a Enable ALMLOW Temp Sensor a Enable ALM High Temp Sensor B Enable ALMHigh Refrigerant Temp Enable ALM LOW Refrigerant Temp Enable ALMSupply Refrigerant Sensor Enable ALM Loss of Flow Pump Enable ALMCondensation Detected Enable ALM FAN Failure Enable ALMCustomer Input Enable ALM Smoke Detected Enable ALMS601 S612 S801 MAC GBPSystem/Network Setup screen-Unit, page 1 UnitS834 S835 S401 Node ID Delay EN-DIS Type Condensation Detected EnableLocal Module Shutdown Enable ALM Sensor Failure Enable ALMNode ID Delay EN-DIS Type Liebert XDP pump light indicator-208V and 400V units Checklist for Liebert XDP StartupIndicator Lights Description Green Red Starting the Liebert XDP with Liebert iCOM Controller System R-134a liquid level at 160kW loadAlarm Descriptions Alarm Descriptions and Solutions System Shutdown Causes Unit Is Off By Refrig Sens FailUnit Is Off By High CW Temp Unit Is Off By Pump Short CycleTroubleshooting the Liebert XDP Symptom Possible Cause Check or RemedySee Clogged Filter Dryer and/or Impeller symptom Maintenance Fluorinated Greenhouse Gas RequirementsLiebert XDP160 specifications Liebert Corporation Dearborn Drive Box Columbus, OH 2006/42/EC 2004/108/EC 2006/95/EC 97/23/ECNe t Is tTwor k Care