Sierra Monitor Corporation HRG015-W, HRG010-W Unit Maintenance, Control of Water Quality

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HRX-OM-J049-A

Chapter 6 Unit Maintenance

Chapter 6 Unit Maintenance

6.1 Control of Water Quality

The circulating fluid used in this unit is fresh water (tap water). This unit may be damaged when unpermitted fluids are used.

Potential fluid leak may occur if disregarded, which results in electric shock and ground fault.

ONLY use fresh water (tap water) which satisfies water quality standards as shown in the table below.

Table 6-1 Water quality standards for fresh water (tap water)

 

 

 

Substances

 

 

Facility water

 

 

Circulating fluid spec.

 

 

 

 

 

 

spec.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pH (25°C)

 

6.5 to 8.2

 

 

6.0 to 8.0

 

 

 

Electrical conductivity (25°C) (µs/cm)

 

100 (*1) to 800

 

 

100 (*1) to 300 (*2)

 

 

 

Chloride ion (mgCl-/L)

 

200 and below

 

 

50 and below

 

 

 

Sulfuric acid ion (mgSO42-/L)

 

200 and below

 

 

50 and below

 

 

 

Acid consumption (pH4.8) (mgCaCO3/L)

 

100 and below

 

 

50 and below

 

 

 

Total hardness (mgCaCO3/L)

 

200 and below

 

 

70 and below

 

Standard

 

Calcium hardness (mgCaCO3/L)

 

150 and below

 

 

50 and below

 

Ion silica (mgSiO2/L)

 

50 and below

 

 

30 and below

 

 

 

Iron (mgFe/L)

 

1.0 and below

 

 

0.3 and below

 

 

 

Copper (mgCu/L)

 

0.3 and below

 

 

1.0 and below

 

 

 

Sulfide ion (mgS2-/L)

 

Not

detected

 

 

 

Ammonium ion (mgNH4+/L)

 

1.0 and below

 

 

0.1 and below

 

 

 

Residual chlorine (mgCl/L)

 

0.3 and below

 

 

0.3 and below

 

 

 

Free carbon dioxide (mgCO2/L)

 

4.0 and below

 

 

4.0 and below

 

 

 

Filtering (μm)

 

 

5 and below

*Refrigeration and Air Conditioning Equipment Water Quality Guideline JRA-GL-02-1994

(*1) Electrical conductivity: Min. 100[μS/cm]

(*2) 0.003 to 0.01 if the unit of M[Ω•cm] is used.

If the periodic inspection finds a nonconforming substance in the facility water, wash the tank and the cirulating circuit, and replace the water in the tank. Water will evaporate, and impurities will build up. Even if no abnormal event occurs, it is recommended to replace the water in the tank once every three months. Refer to section "6.2 Inspection and Cleaning" for the periodic inspection.

HRG010-W HRG015-W

6.1 Control of Water Quality

1st edition : Aug. 2006

6-1

Rev. A: May. 2007

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Contents Water-refrigerated Thermo cooler To the Customers Table of Contents Chapter Unit Maintenance Error Message and TroubleshootingStartup and Shutdown Chapter DocumentsTOC-3 TOC-4 Before Using this Unit Safety InstructionsDefinitions of Serious injury and Minor injury Level of risk„ Serious injury „ Minor injurySymbols Hazard Warning Label „ High temperature hazardsClassification of risks „ High voltage hazardsType of hazard warning labels Location of hazard warning label Model labelSafety Precautions Safety MeasuresProtective equipment „ For system transportation, installation and removal„ For handling circulating fluid „ For system operationThermo Cooler OFF Emergency MeasuresDisposition of Waste Recovery of refrigerant and compressor oilSystem disposal Material Safety Data Sheet MsdsCirculating fluid disposal Safety Instructions Appearance Appearance and Each Section1 HRG010-W Name of Each SectionName of Each Section HRG015-W 2 HRG015-WName Function Control panelTransport Transport and InstallationForklift Insertion Position and Unit Lifting Transporting with forklift and unit lifting„ HRG010-W-A / HRG015-W-A caster-mounted option Transporting with casterInstallation conditions InstallationInstallation location Recommended Installation Location Installation location and maintenance work area„ Procedure for Installation InstallationHRG010-W-A / HRG015-W-A Caster-mounted Option HRG010-W HRG015-W Electrical wiring„ Power supply cable and Gfci breaker Removal of Front Panel „ How to conduct wiringHRG015-W „ Electrical wiring diagram11 Communication Cable Wiring Specifications„ Pipe diameter „ How to install pipingPiping Name Qty „ Recommended piping installationName Size HRG010-W HRG015-W Open the supply valve laid with pipes Supply of circulating fluid„ Disconnection of power supply cable Reinstallation of unitPre-check Startup and ShutdownPreparation for startup Power supplySetting of circulating fluid temperature Additional water supply „ TS switch pump manual operation switchStopping the unit Unit Startup and ShutdownStarting the unit „ Bypass valve Check at startup„ Bypass relieving valve piping set Error Message Error Message TroubleshootingSee 5.3 Alarm Reset for error recovery Troubleshooting„ Error check Alarm Reset Alarm Lamp OFFUndo the screws 6 pcs. to remove the front panel Location of Reset Switch RS Yellow Button „ When the alarm lamp goes out by performing steps 1. to„ Power error check Recovery from Power Failure Power Lamp onUndo the screws 6 pcs. to remove the front panel Switch off the earth leakage breaker once Substances Facility water Circulating fluid spec Spec Unit MaintenanceControl of Water Quality Inspection and Cleaning Inspection method Daily inspectionInspection item „ Cleaning of facility water „ Replacement of circulating fluidQuarterly inspection Biannual inspection„ Antifreeze function automatic pump operation Check during wintertime„ Antifreeze of circulating fluid Part number Qty Remarks ConsumablesLong-term Storage Documents Standard SpecificationsHRG010-W HRG015-W „ Caster Optional Specifications„ Gfci breaker „ Communication2 HRG010-W-A, HRG015-W-A Outline Dimensions1 HRG010-W, HRG015-W Electric CircuitElectric Circuit HRG010-W-BC, HRG015-W-BC 2 HRG010-W-BC, HRG015-W-BC„ HRG010-W, HRG015-W Flow ChartIN/OUT Thermo Cooler HRG010-W / WRG015-W Daily Inspection SheetProduct Warranty

HRG015-W, HRG010-W specifications

Sierra Monitor Corporation is renowned for its innovative solutions in the field of industrial monitoring and control. Among its noteworthy offerings are the HRG010-W and HRG015-W wireless gas detectors, specifically designed to enhance safety and efficiency in various industrial environments. These devices provide critical monitoring for hazardous gases, thereby ensuring compliance with safety regulations and creating a safer workplace for employees.

One of the main features of the HRG010-W and HRG015-W models is their advanced sensor technology, which enables accurate detection of hazardous gases, including but not limited to, methane, propane, and hydrogen. This precision is crucial for industries such as oil and gas, wastewater treatment, and chemical manufacturing where the presence of these gases can pose significant risks.

Both models are equipped with powerful wireless communication capabilities. They utilize Zigbee or Wi-Fi technologies to transmit real-time data back to a centralized monitoring system. This feature facilitates instant readings and alerts, allowing for timely interventions and reducing response times during emergencies. Operators can monitor gas levels remotely, thus enhancing operational efficiency and allowing for better resource allocation.

Another important characteristic of the HRG010-W and HRG015-W is their rugged design, tailored to withstand harsh industrial conditions. The enclosures are built with durable materials that resist moisture, dust, and corrosive substances. This durability ensures longevity and reliability in the field, which is paramount for continuous gas detection applications.

Furthermore, these gas detectors are designed with user-friendly interfaces that simplify setup and operation. The built-in display provides clear numerical readings and diagnostic information, while the intuitive controls make it easy for personnel to navigate functions and settings without extensive training.

In addition, both the HRG010-W and HRG015-W models can be integrated with existing control systems and safety measures, creating a comprehensive safety net. This compatibility supports various industry standards and allows facilities to modularly expand their safety networks as needed.

Overall, Sierra Monitor Corporation's HRG010-W and HRG015-W wireless gas detectors epitomize the intersection of technology and safety in industrial environments. With their advanced detection capabilities, robust design, wireless communication, and ease of use, these devices stand out as essential tools for mitigating the risks associated with hazardous gas exposure in a variety of applications.