Sierra Monitor Corporation HRG015-W, HRG010-W operation manual Transport and Installation

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HRX-OM-J049-A

Chapter 3 Transport and Installation

Chapter 3 Transport and Installation

The unit must be handled in correct manner.

Exercise caution to asure personnel safety during the installation, operation, maintenance, and inspection of the unit.

Only personnel with sufficient knowledge and experiences with the unit and unit are allowed to transport, install and conduct maintenance possibly exposed to dangerous situations.

3.1 Transport

The unit is heavy and poses potential danger at transportation. To prevent damage to the unit, be sure to follow the instructions below when transporting the unit.

If the forklift is used for transporting, ensure that the fork is inserted in a place as specified in Fig. 3-1 “Forklift Insertion Position and Unit Lifting”.

zIf eyebolts are used for lifting, ensure the unit is held at four points.

zKeep each eyebolt at an angle from Min. 60 degrees with repect to the postion of the center of gravity when lifting the unit.

Never set the unit on its side.

The refrigerant oil will drain into refrigerant piping from the compressor, reducing its amount in the compressor. It results in a compressor failure.

Drain the residual fluid from piping as much as possible to prevent spill.

If the forklift is used for transporting the unit, be sure to prevent the fork from contacting the cover panel or pipe connection ports.

HRG010-W HRG015-W

3.1 Transport

1st edition : Aug. 2006

3-1

Rev. A: May. 2007

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Contents Water-refrigerated Thermo cooler To the Customers Table of Contents Chapter Documents Error Message and TroubleshootingChapter Unit Maintenance Startup and ShutdownTOC-3 TOC-4 Before Using this Unit Safety Instructions„ Minor injury Level of riskDefinitions of Serious injury and Minor injury „ Serious injurySymbols „ High voltage hazards „ High temperature hazardsHazard Warning Label Classification of risksType of hazard warning labels Location of hazard warning label Model labelSafety Precautions Safety Measures„ For system operation „ For system transportation, installation and removalProtective equipment „ For handling circulating fluidThermo Cooler OFF Emergency MeasuresDisposition of Waste Recovery of refrigerant and compressor oilSystem disposal Material Safety Data Sheet MsdsCirculating fluid disposal Safety Instructions Appearance Appearance and Each Section1 HRG010-W Name of Each SectionName of Each Section HRG015-W 2 HRG015-WName Function Control panelTransport Transport and InstallationForklift Insertion Position and Unit Lifting Transporting with forklift and unit lifting„ HRG010-W-A / HRG015-W-A caster-mounted option Transporting with casterInstallation conditions InstallationInstallation location Recommended Installation Location Installation location and maintenance work area„ Procedure for Installation InstallationHRG010-W-A / HRG015-W-A Caster-mounted Option HRG010-W HRG015-W Electrical wiring„ Power supply cable and Gfci breaker Removal of Front Panel „ How to conduct wiringHRG015-W „ Electrical wiring diagram11 Communication Cable Wiring Specifications„ Pipe diameter „ How to install pipingPiping Name Qty „ Recommended piping installationName Size HRG010-W HRG015-W Open the supply valve laid with pipes Supply of circulating fluid„ Disconnection of power supply cable Reinstallation of unitPre-check Startup and ShutdownPreparation for startup Power supplySetting of circulating fluid temperature Additional water supply „ TS switch pump manual operation switchStopping the unit Unit Startup and ShutdownStarting the unit „ Bypass valve Check at startup„ Bypass relieving valve piping set Error Message Error Message TroubleshootingSee 5.3 Alarm Reset for error recovery Troubleshooting„ Error check Alarm Reset Alarm Lamp OFFUndo the screws 6 pcs. to remove the front panel Location of Reset Switch RS Yellow Button „ When the alarm lamp goes out by performing steps 1. to„ Power error check Recovery from Power Failure Power Lamp onUndo the screws 6 pcs. to remove the front panel Switch off the earth leakage breaker once Substances Facility water Circulating fluid spec Spec Unit MaintenanceControl of Water Quality Inspection and Cleaning Inspection method Daily inspectionInspection item Biannual inspection „ Replacement of circulating fluid„ Cleaning of facility water Quarterly inspection„ Antifreeze function automatic pump operation Check during wintertime„ Antifreeze of circulating fluid Part number Qty Remarks ConsumablesLong-term Storage Documents Standard SpecificationsHRG010-W HRG015-W „ Communication Optional Specifications„ Caster „ Gfci breaker2 HRG010-W-A, HRG015-W-A Outline Dimensions1 HRG010-W, HRG015-W Electric CircuitElectric Circuit HRG010-W-BC, HRG015-W-BC 2 HRG010-W-BC, HRG015-W-BC„ HRG010-W, HRG015-W Flow ChartIN/OUT Thermo Cooler HRG010-W / WRG015-W Daily Inspection SheetProduct Warranty

HRG015-W, HRG010-W specifications

Sierra Monitor Corporation is renowned for its innovative solutions in the field of industrial monitoring and control. Among its noteworthy offerings are the HRG010-W and HRG015-W wireless gas detectors, specifically designed to enhance safety and efficiency in various industrial environments. These devices provide critical monitoring for hazardous gases, thereby ensuring compliance with safety regulations and creating a safer workplace for employees.

One of the main features of the HRG010-W and HRG015-W models is their advanced sensor technology, which enables accurate detection of hazardous gases, including but not limited to, methane, propane, and hydrogen. This precision is crucial for industries such as oil and gas, wastewater treatment, and chemical manufacturing where the presence of these gases can pose significant risks.

Both models are equipped with powerful wireless communication capabilities. They utilize Zigbee or Wi-Fi technologies to transmit real-time data back to a centralized monitoring system. This feature facilitates instant readings and alerts, allowing for timely interventions and reducing response times during emergencies. Operators can monitor gas levels remotely, thus enhancing operational efficiency and allowing for better resource allocation.

Another important characteristic of the HRG010-W and HRG015-W is their rugged design, tailored to withstand harsh industrial conditions. The enclosures are built with durable materials that resist moisture, dust, and corrosive substances. This durability ensures longevity and reliability in the field, which is paramount for continuous gas detection applications.

Furthermore, these gas detectors are designed with user-friendly interfaces that simplify setup and operation. The built-in display provides clear numerical readings and diagnostic information, while the intuitive controls make it easy for personnel to navigate functions and settings without extensive training.

In addition, both the HRG010-W and HRG015-W models can be integrated with existing control systems and safety measures, creating a comprehensive safety net. This compatibility supports various industry standards and allows facilities to modularly expand their safety networks as needed.

Overall, Sierra Monitor Corporation's HRG010-W and HRG015-W wireless gas detectors epitomize the intersection of technology and safety in industrial environments. With their advanced detection capabilities, robust design, wireless communication, and ease of use, these devices stand out as essential tools for mitigating the risks associated with hazardous gas exposure in a variety of applications.
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