Woods Equipment BW15LH manual Crossbar Installation, Universal Joint Repair, Joint Disassembly

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CROSSBAR INSTALLATION

1.Using emery cloth (220 or finer), remove surface rust, Loctite® and foreign material from hub, splined gearbox vertical shaft, and crossbar assembly.

2.Slide crossbar assembly (10) onto splined shaft. Install nut (86) and align a slot with hole in splined shaft. Torque nut to 450 lbs-ft.

3.Install cotter pin (85) through slot in nut and bend ends over.

1.Blade kit, CCW

9.Blade pin (includes washer & nut)

10.Crossbar assembly

36.Stump jumper pan

85.Cotter pin, 1/4 x 2-1/4

86.Castle nut, M30 x 2.0P

Figure 15. Crossbar Assembly Installation

UNIVERSAL JOINT REPAIR

1.Yoke

2.Cup and bearings

3.Snap ring

4.Journal cross

Figure 16. U-Joint Exploded View

U-Joint Disassembly

1.Remove external snap rings from yokes in four locations as shown in Figure 16.

Figure 17

2.With snap rings removed, support drive in vise, hold yoke in hand and tap on yoke to drive cup up out of yoke. See Figure 18.

Figure 18

3.Clamp cup in vise as shown in Figure 19 and tap on yoke to completely remove cup from yoke. Repeat step 2 and step 3 for opposite cup.

Figure 19

32 Dealer Service

(Rev. 3/3/2010)

MAN0810 (9/24/2009)

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Contents Batwing Introduction To the DealerTable of Contents LEA EL InstructivoSpecifications General InformationFree Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishSafety Rules InstallationTraining PreparationTransportation OperationMaintenance Storage Safety & Instructional Decals Be CarefulKeep Away Safety Connecting Cutter to Tractor OperationOperation Hydraulic ConnectionCutting Height Adjustment Interference CheckCV Driveline Turning Limits Tractor OperationShredding Cutter OperationMowing Tips Transporting Lock-UpPRE-OPERATION Check List Owners ResponsibilityBlocking Method Owner ServiceOwner Service Gearbox Lubrication LubricationDriveline Lubrication Blade Installation Figure Seasonal LubricationBlades Blade Removal FigureSlip Clutch Adjustment Figure Blade SharpeningServicing Tires Safely CleaningShielding Repair Troubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal Replacement FigureVertical Shaft Seal Repair Spindle BOX Horizontal Shaft Seal RepairSpindle Gearbox Repair Remove Gearbox from Cutter Disassemble GearboxSpindle Gearbox Assembly Reinstall Gearbox Assemble GearboxSplitter Gearbox Repair Figure Removal from Cutter DisassemblyAssembly Reinstallation on Cutter Check GearboxCrossbar Removal Crossbar RemovalUniversal Joint Repair Crossbar InstallationJoint Disassembly Joint Assembly Dealer SET-UP Instructions AssemblyAssembly Instructions Install Height Adjustment Cylinder Install SMV EmblemInstall Wheel and Hub Install TongueInstall Wing Cylinder & Lock-up Bar Install CV DriveInstall Wing Install Wing Wheel and Hub Figure Left Wing Lock-Up Bar InstalledInstall Hose Kit Install Wing Wheel Yoke Adjustment LinkInstall Wing Driveline Install Chain or Belt Shielding Chain Shielding Installation Center SectionChain Shielding Installation Right Wing Shown Belt Shielding Installation Right Wing Dealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListMAN0810 9/24/2009 Parts BW15LHMain Frame Assembly Front Section Part QTY Description Main Frame Assembly Rear Section Hydraulic cylinder 3 x 8 see Wing Assembly Part QTY Description Splitter Gearbox Assembly Shaft 1-3/4, 20 spline, center Wing & Center Gearbox Assembly Wing & Center Gearbox Assembly Center Deck Drive Assembly CV Drive Assembly Wing Drive Assembly Walterscheid Wing Drive Assembly Bodioli and Pavesi NSSBolt Wheel & Tire Assembly Rubber Shielding Center Section Standard Front & Rear Rubber Shielding Wing Standard Front & Rear Chain Shielding Center Section Optional Front & Rear Chain Shielding Wing Optional Front & Rear Hydraulic Cylinders Crossbar Puller Optional Hydraulic Cylinder Stroke Control KITWinch Kit Operation Winch Kit InstallationWinch KIT Optional Bolt Torque Chart SAE Series Torque ChartAppendix Metric SeriesBolt Size Chart AbbreviationsIndex IndexWarranty Warranty