Woods Equipment BW15LH manual Maintenance

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SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Always comply with all state and local lighting and marking requirements.

Never allow riders on power unit or attachment.

Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

Operate tractor PTO at 540 RPM. Do not exceed.

Raise or lower wings slowly to prevent personal injury or damage to cutter.

Connect PTO driveline directly to power unit PTO shaft. Never use adapter sleeves or adapter shafts. Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death.

Look down and to the rear and make sure area is clear before operating in reverse.

Do not operate or transport on steep slopes.

Do not stop, start, or change directions sud- denly on slopes.

Watch for hidden hazards on the terrain during operation.

Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

Continuous operation while the clutch is slip- ping could cause heat build-up resulting in fire. Adjust slip clutch pressure by tightening springs to the dimension shown in the “Owner Service” sec- tion. If clutch is set to minimum spring length, replace the friction disks as shown.

On pull-type or semi-mounted units with optional hydraulic cutting height adjustment, use a single-acting cylinder with a maximum extended length of 28-1/4" (718 mm) from attaching point center to center.

MAINTENANCE

Before servicing, adjusting, repairing or unplug- ging, stop tractor engine, place all controls in neu- tral, set park brake, remove ignition key, and wait for all moving parts to stop.

Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pres- sure, set parking brake, stop engine, remove key, and unfasten seat belt.

Before working underneath, disconnect driveline from tractor, lower wings to ground, raise cutter, and pin transport bar in raised position. Attach parking jack and lower to ground. Securely block all four corners of center section and each wing with jack- stands. Blocking up prevents the cutter from drop- ping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.

Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo- nents in any way.

Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifica- tions and may be dangerous.

To prevent contamination during maintenance and storage, clean and then cover hose ends, fit- tings, and hydraulic ports with tape.

Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic- ing equipment.

Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under- neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect- edly and cause severe injury or death. Follow Oper- ator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

(Safety Rules continued on next page)

BW180LH_SR (10/15/2009)

Safety 9

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Contents Batwing To the Dealer IntroductionLEA EL Instructivo Table of ContentsGeneral Information SpecificationsSafety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishInstallation Safety RulesTraining PreparationOperation TransportationMaintenance Storage Be Careful Safety & Instructional DecalsKeep Away Safety Operation Connecting Cutter to TractorOperation Hydraulic ConnectionInterference Check Cutting Height AdjustmentCV Driveline Turning Limits Tractor OperationCutter Operation Mowing TipsShredding Lock-Up TransportingOwners Responsibility PRE-OPERATION Check ListOwner Service Owner ServiceBlocking Method Lubrication Driveline LubricationGearbox Lubrication Seasonal Lubrication Blade Installation FigureBlades Blade Removal FigureBlade Sharpening Slip Clutch Adjustment FigureCleaning Shielding RepairServicing Tires Safely Troubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal Replacement FigureHorizontal Shaft Seal Repair Vertical Shaft Seal Repair Spindle BOXSpindle Gearbox Repair Remove Gearbox from Cutter Disassemble GearboxSpindle Gearbox Assembly Assemble Gearbox Reinstall GearboxDisassembly AssemblySplitter Gearbox Repair Figure Removal from Cutter Check Gearbox Reinstallation on CutterCrossbar Removal Crossbar RemovalCrossbar Installation Joint DisassemblyUniversal Joint Repair Joint Assembly Assembly Assembly InstructionsDealer SET-UP Instructions Install SMV Emblem Install Height Adjustment CylinderInstall Tongue Install Wheel and HubInstall CV Drive Install WingInstall Wing Cylinder & Lock-up Bar Left Wing Lock-Up Bar Installed Install Wing Wheel and Hub FigureInstall Wing Wheel Yoke Adjustment Link Install Wing DrivelineInstall Hose Kit Chain Shielding Installation Center Section Install Chain or Belt ShieldingChain Shielding Installation Right Wing Shown Belt Shielding Installation Right Wing Dealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListMAN0810 9/24/2009 BW15LH PartsMain Frame Assembly Front Section Part QTY Description Main Frame Assembly Rear Section Hydraulic cylinder 3 x 8 see Wing Assembly Part QTY Description Splitter Gearbox Assembly Shaft 1-3/4, 20 spline, center Wing & Center Gearbox Assembly Wing & Center Gearbox Assembly Center Deck Drive Assembly CV Drive Assembly Wing Drive Assembly Walterscheid NSS Wing Drive Assembly Bodioli and PavesiBolt Wheel & Tire Assembly Rubber Shielding Center Section Standard Front & Rear Rubber Shielding Wing Standard Front & Rear Chain Shielding Center Section Optional Front & Rear Chain Shielding Wing Optional Front & Rear Hydraulic Cylinders Hydraulic Cylinder Stroke Control KIT Crossbar Puller OptionalWinch Kit Installation Winch KIT OptionalWinch Kit Operation SAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexWarranty Warranty