Multiquip DCA180SSK manual Whisperwatt Series

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OPERATION AND PARTS MANUAL

WHISPERWATT™ SERIES

MODEL DCA180SSK (STD.)

60 HZ GENERATOR

(KOMATSU SA6D108E-2 DIESEL ENGINE)

Revision #3 (06/11/09)

PARTS LIST NO. C0874300704A

To find the latest revision of this publication, visit our website at: www.mqpower.com

THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.

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Contents Whisperwatt Series Proposition 65 Warning Page Table of Contents Ordering parts has never been easier Parts Ordering ProceduresRules for Safe Operation General SafetyRadiator Rules for Safe OperationLoading and Unloading Crane BatteryTransporting Maintenance SafetyEmergencies DCA-180SSK Towing Towing Safety PrecautionsExplanation of Chart DCA-180SSK TRAILER-SAFETY GuidelinesSystem DCA-180SSK -TRAILER-SPECIFICATIONSAxle DCA-180SSK -TRAILER-SPECIFICATIONSElectric Brake Adjustment DCA-180SSK -TRAILER Safety GuidelinesBrakes Electric BrakesHydraulic/Air/Surge Brakes DCA-180SSK -TRAILER Safety GuidelinesTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Torque Ft.-Lbs DCA-180SSK -TRAILER Safety GuidelinesLug Nut Torque Requirements DCA-180SSK -TRAILER-WIRING Diagram Electric Brake Troubleshooting DCA-180SSK -TRAILER-BRAKETROUBLESHOOTINGHydraulic Brake Troubleshooting DCA-180SSK -TRAILER-BRAKETROUBLESHOOTINGDCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals Generator Specifications DCA-180SSK SpecificationsDCA-180SSK General Information DCA-180SSK General Information Options Major Components DCA-180SSK Major ComponentsDimensions DCA-180SSK Dimensions TOP, SIDE, and RearControl Panel DCA-180SSK Control PanelMpec Module DCA-180SSK Control PanelEngine Operating Panel DCA-180SSK Engine Operating PanelDCA-180SSK Engine Operating Panel DCA-180SSK Outputterminal Panel Overview DCA-180SSK Outputterminal Panel Overview Over Current Relay Output Terminal Panel Available VoltagesMaximum Amps DCA-180SSK Outputterminal Panel Overview How to read the output terminal gaugesPhase, 240 Volt Single Phase, 240 VoltSingle Phase, 139 Volt Voltage Change-over BoardPhase, 480Volt Single Phase, 480 VoltSingle Phase, 277 Volt Outdoor Installation DCA-180SSK InstallationTypical Generator Grounding Application DCA-180SSK InstallationGeneral Inspection Prior to Operation DCA-180SSK PRE-SETUPLubrication Oil Temperature Range Type OilAir Cleaner Cleaning the RadiatorOperation in Freezing Weather Fan Belt TensionWiring Battery Cable InstallationPiping and Hose Connection Three Phase Load Single Phase LoadDCA-180SSK Load Application Before Starting Generator and Control Panel Before Starting EngineVAC Accessory Receptacle/Cable DCA-180SSK Generator START-UP ProcedureSet the battery switch to on Figure Frequency Meter Hz Engine Tachometer DCA-180SSK Generator START-UP Procedure Auto Emergency Stop Engine ShutdownDCA-180SSK Maintenance Check Electric Heater If equipped DCA-180SSK MaintenanceChanging Oil Replacing fuel filterGreasing Cleaning breather elementGenerator Storage Inspection / Maintenance DCA-180SSK Generatorwiring Diagram DCA-180SSK Engine Wiring Diagram Engine Troubleshooting DCA-180SSK -TROUBLESHOOTING EngineEngine Troubleshooting DCA-180SSK -TROUBLESHOOTING EngineDiagnosed based on the Generator Troubleshooting Table DCA-180SSK -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-180SSK -TROUBLESHOOTING MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-180SSK Suggested Spare PartsDCA-180SSK Generator Assy Part Name QTY Remarks DCA-180SSK Control Panel Assy Part Name QTY. Remarks DCA-180SSK Control BOX Assy Control BOX DCA-180SSK Engine Radiator Assy Dust Sensor DCA-180SSK Engine Operating Panel Assy Operating Panel DCA-180SSK Outputterminal Assy SET BOARD, Output Terminal DCA-180SSK Battery Assy Aisp DCA-180SSK Muffler Assy Sheet DCA-180SSK Fueltank Assy Part Name DCA-180SSK Enclosure Assy Side Door DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Lining Assy C0494404104 DCA-180SSK Enclosure ASSY. Rubber Seals Part Name QTY DCA-180SSK Name Plate and Decals Control BOX Group DCA-180SSK Name Plate and Decals Part Name QTY Effective July 1 Page HERE’S HOW to GET Help