Multiquip DCA180SSK manual Battery, Loading and Unloading Crane

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Battery

CAUTION:

Never over fill the battery with water above the upper limit.

The battery contains acids that can cause injury to the eyes and skin.To avoid eye irritation, always wear safety glasses. Use well insulated gloves when picking up the battery. Use the following guidelines when handling the battery:

1.DO NOT drop the battery. There is the possibility of risk that the battery may explode.

2.DO NOT expose the battery to open flames, sparks, cigarettes etc. The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark, an explosion could occur.

3.Always keep the battery charged. If the battery is not charged a buildup of combustible gas will occur.

4.Always keep battery charging and booster cables in good working condition. Repair or replace all worn cables.

5.Always recharge the battery in an open air environment, to avoid risk of a dangerous concentration of combustible gases.

6.In case the battery liquid (dilute sulfuric acid) comes in contact with clothing or skin, rinse skin or clothing immediately with plenty of water.

7.In case the battery liquid (dilute sulfuric acid) comes in contact with your eyes, rinse eyes immediately with plenty of water, then contact the nearest doctor or hospital, and seek medical attention.

RULES FOR SAFE OPERATION

NEVER Run engine without air filter. Severe engine damage may occur.

Always service air cleaner frequently to prevent carburetor malfunction.

Always disconnect the battery before performing service on the generator.

Always be sure the operator is familiar with proper safety precautions and operations techniques before using generator.

Always store equipment properly when not in use. Equipment should be stored in a clean, dry location out of the reach of children.

DO NOT leave the generator running in the manual mode unattended.

DO NOT allow unauthorized people to operate this equipment.

Always read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.

Refer to the Komatsu Engine Owner's Manual for engine technical questions or information.

Loading and Unloading (Crane)

Before lifting, make sure the generator's lifting hook is secure and that there is no apparent damage to the generator itself (loose screws, nuts and bolts). If any part is loose or damaged, please take corrective action before lifting.

Always drain fuel prior to lifting.

Always make sure crane or lifting device has been properly secured to the hook of guard frame on generator.

NEVER lift the machine while the engine is running.

Use adequate lifting cable (wire or rope) of sufficient strength.

When lifting the generator, always use the balanced center-point suspension hook and lift straight upwards.

NEVER allow any person or animal to stand underneath the machine while lifting.

When loading the generator on a truck, be sure to use the front and back frame bars as a means to secure the generator during transport.

PAGE 8 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV. #3 (06/11/09)

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Contents Whisperwatt Series Proposition 65 Warning Page Table of Contents Parts Ordering Procedures Ordering parts has never been easierGeneral Safety Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneEmergencies Maintenance SafetyTransporting Towing Safety Precautions DCA-180SSK TowingDCA-180SSK TRAILER-SAFETY Guidelines Explanation of ChartDCA-180SSK -TRAILER-SPECIFICATIONS SystemDCA-180SSK -TRAILER-SPECIFICATIONS AxleDCA-180SSK -TRAILER Safety Guidelines Electric Brake AdjustmentBrakes Electric BrakesDCA-180SSK -TRAILER Safety Guidelines Hydraulic/Air/Surge BrakesSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements DCA-180SSK -TRAILER Safety GuidelinesTorque Ft.-Lbs DCA-180SSK -TRAILER-WIRING Diagram DCA-180SSK -TRAILER-BRAKETROUBLESHOOTING Electric Brake TroubleshootingDCA-180SSK -TRAILER-BRAKETROUBLESHOOTING Hydraulic Brake TroubleshootingDCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Specifications Generator SpecificationsDCA-180SSK General Information DCA-180SSK General Information Options DCA-180SSK Major Components Major ComponentsDCA-180SSK Dimensions TOP, SIDE, and Rear DimensionsDCA-180SSK Control Panel Control PanelDCA-180SSK Control Panel Mpec ModuleDCA-180SSK Engine Operating Panel Engine Operating PanelDCA-180SSK Engine Operating Panel DCA-180SSK Outputterminal Panel Overview DCA-180SSK Outputterminal Panel Overview Maximum Amps Output Terminal Panel Available VoltagesOver Current Relay How to read the output terminal gauges DCA-180SSK Outputterminal Panel OverviewSingle Phase, 240 Volt Phase, 240 VoltSingle Phase, 139 Volt Voltage Change-over BoardSingle Phase, 277 Volt Single Phase, 480 VoltPhase, 480Volt DCA-180SSK Installation Outdoor InstallationDCA-180SSK Installation Typical Generator Grounding ApplicationDCA-180SSK PRE-SETUP General Inspection Prior to OperationTemperature Range Type Oil Lubrication OilCleaning the Radiator Air CleanerOperation in Freezing Weather Fan Belt TensionPiping and Hose Connection Battery Cable InstallationWiring DCA-180SSK Load Application Single Phase LoadThree Phase Load Before Starting Engine Before Starting Generator and Control PanelDCA-180SSK Generator START-UP Procedure VAC Accessory Receptacle/CableSet the battery switch to on Figure Frequency Meter Hz Engine Tachometer DCA-180SSK Generator START-UP Procedure Auto Engine Shutdown Emergency StopDCA-180SSK Maintenance DCA-180SSK Maintenance Check Electric Heater If equippedChanging Oil Replacing fuel filterGenerator Storage Cleaning breather elementGreasing Inspection / Maintenance DCA-180SSK Generatorwiring Diagram DCA-180SSK Engine Wiring Diagram DCA-180SSK -TROUBLESHOOTING Engine Engine TroubleshootingDCA-180SSK -TROUBLESHOOTING Engine Engine TroubleshootingDCA-180SSK -TROUBLESHOOTING GENERATOR/ENGINE Diagnosed based on the Generator Troubleshooting TableDCA-180SSK -TROUBLESHOOTING Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-180SSK Suggested Spare Parts Qty DescriptionDCA-180SSK Generator Assy Part Name QTY Remarks DCA-180SSK Control Panel Assy Part Name QTY. Remarks DCA-180SSK Control BOX Assy Control BOX DCA-180SSK Engine Radiator Assy Dust Sensor DCA-180SSK Engine Operating Panel Assy Operating Panel DCA-180SSK Outputterminal Assy SET BOARD, Output Terminal DCA-180SSK Battery Assy Aisp DCA-180SSK Muffler Assy Sheet DCA-180SSK Fueltank Assy Part Name DCA-180SSK Enclosure Assy Side Door DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Lining Assy C0494404104 DCA-180SSK Enclosure ASSY. Rubber Seals Part Name QTY DCA-180SSK Name Plate and Decals Control BOX Group DCA-180SSK Name Plate and Decals Part Name QTY Effective July 1 Page HERE’S HOW to GET Help

DCA180SSK specifications

The Multiquip DCA180SSK is a powerful and versatile generator specifically designed for construction sites, events, and other demanding applications. This model boasts an impressive power output of 180 kVA, making it suitable for a wide range of electrical needs. Its reliable performance combined with advanced features makes it a preferred choice for professionals in various industries.

One of the standout characteristics of the DCA180SSK is its robust, diesel-powered engine. This generator is equipped with a reliable Yanmar diesel engine, known for its durability and efficiency. The engine not only ensures consistent power delivery but also meets stringent emission regulations, making it environmentally friendly. The unit features a fuel-efficient design capable of running for extended periods, which reduces the frequency of refueling and associated downtime.

The DCA180SSK generator is also engineered for ease of use. It incorporates a user-friendly control panel that provides clear visibility of operational parameters, including voltage output, frequency, and fuel levels. This intuitive interface allows operators to monitor the generator’s performance effortlessly.

Another significant technological advancement in the DCA180SSK is its advanced sound attenuation features. The generator is built within a durable, weather-protective enclosure that minimizes noise levels to enhance worksite safety and compliance with local regulations. This feature not only benefits job sites in urban environments but also improves working conditions for operators and workers alike.

Portability is another key attribute. The DCA180SSK is designed with a compact structure, making it easy to transport and position on-site. The addition of lifting points facilitates quick and safe relocation, while its rugged chassis ensures it can withstand the rigors of construction environments.

This generator also incorporates numerous safety features, including automatic shut-off protocols for low oil pressure and high temperature, enhancing operator safety and extending engine life. With its blend of technology, durability, and user-centric design, the Multiquip DCA180SSK generator provides dependable power for any demanding application, ensuring that work proceeds smoothly, efficiently, and safely.