Multiquip DCA180SSK manual DCA-180SSK TRAILER-SAFETY Guidelines, Explanation of Chart

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DCA-180SSKTRAILER-SAFETY GUIDELINES

CAUTION:

ALWAYS make sure the trailer is in good operating condition. Check the tires for proper inflation and wear. Also check the wheel lug nuts for proper tightness.

Explanation of Chart:

This section is intended to provide the user with trailer ser- vice and maintenance information. The service and main- tenance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of the trailer will ensure safe towing of the equipment and will prevent damage to the equipment and personal injury.

It is the purpose of this section to cover the major mainte- nance components of the trailer. The following trailer com- ponents will be discussed in this section:

Brakes

Tires

Lug Nut Torquing

Suspension

Electrical

Brake Troubleshooting Tables

Use the following definitions while reading Table 1.

1.Fuel Cell - Provides an adequate amount of fuel for the equipment in use. Fuel cells must be empty when transporting equipment.

2.Braking System - System employed in stopping the trailer. Typical braking systems are electric, surge, hy- draulic, hydraulic-surge and air.

3.GVWR- Gross Vehicle Weight Rating (GVWR), is the maximum number of pounds the trailer can carry, in- cluding the fuel cell (empty).

4.Frame Length - This measurement is from the ball hitch to the rear bumper (reflector).

5.Frame Width - This measurement is from fender to fender.

6.Jack Stand - Trailer support device with maximum pound requirement from the tongue of the trailer.

7.Coupler - Type of hitch used on the trailer for towing.

8.Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters (175,185,205, etc.). The tire diameter must match the diameter of the tire rim.

9.Tire Ply - The tire ply (layers) number is rated in letters; 2-ply,4-ply,6-ply, etc.

10.Wheel Hub - The wheel hub is connected to the trailer’s axle.

11.Tire Rim - Tires are mounted on a tire rim. The tire rim must match the size of the tire.

12.Lug Nuts - Used to secure the wheel to the wheel hub. Always use a torque wrench to tighten down the lug nuts. See Table 4 and Figure 5 for lug nut tightening and sequence.

13.Axle - Indicates the maximum weight the axle can sup- port in pounds, and the diameter of the axle expressed in inches (see Table 3 on page 17). Please not that some trailers have a double axle. This will be shown as 2-6000 lbs., meaning two axles with a total weight ca- pacity of 6000 pounds.

14.Suspension - Protects the trailer chassis from shock transmitted through the wheels. Types of suspension used are leaf, Q-flex, and air ride.

15.Electrical - Electrical connectors (looms) are provided with the trailer so the brake lights and turn signals can be connected to the towing vehicle. See page 16 for proper wiring connections.

16.Application - Indicates which units can be employed on a particular trailer.

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 11

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Contents Whisperwatt Series Proposition 65 Warning Page Table of Contents Ordering parts has never been easier Parts Ordering ProceduresRules for Safe Operation General SafetyRadiator Rules for Safe Operation Loading and Unloading Crane BatteryEmergencies Maintenance SafetyTransporting DCA-180SSK Towing Towing Safety PrecautionsExplanation of Chart DCA-180SSK TRAILER-SAFETY GuidelinesSystem DCA-180SSK -TRAILER-SPECIFICATIONSAxle DCA-180SSK -TRAILER-SPECIFICATIONSElectric Brakes DCA-180SSK -TRAILER Safety GuidelinesElectric Brake Adjustment BrakesHydraulic/Air/Surge Brakes DCA-180SSK -TRAILER Safety GuidelinesSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements DCA-180SSK -TRAILER Safety GuidelinesTorque Ft.-Lbs DCA-180SSK -TRAILER-WIRING Diagram Electric Brake Troubleshooting DCA-180SSK -TRAILER-BRAKETROUBLESHOOTINGHydraulic Brake Troubleshooting DCA-180SSK -TRAILER-BRAKETROUBLESHOOTINGDCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals Generator Specifications DCA-180SSK SpecificationsDCA-180SSK General Information DCA-180SSK General Information Options Major Components DCA-180SSK Major ComponentsDimensions DCA-180SSK Dimensions TOP, SIDE, and RearControl Panel DCA-180SSK Control PanelMpec Module DCA-180SSK Control PanelEngine Operating Panel DCA-180SSK Engine Operating PanelDCA-180SSK Engine Operating Panel DCA-180SSK Outputterminal Panel Overview DCA-180SSK Outputterminal Panel Overview Maximum Amps Output Terminal Panel Available VoltagesOver Current Relay DCA-180SSK Outputterminal Panel Overview How to read the output terminal gaugesVoltage Change-over Board Single Phase, 240 VoltPhase, 240 Volt Single Phase, 139 VoltSingle Phase, 277 Volt Single Phase, 480 VoltPhase, 480Volt Outdoor Installation DCA-180SSK InstallationTypical Generator Grounding Application DCA-180SSK InstallationGeneral Inspection Prior to Operation DCA-180SSK PRE-SETUPLubrication Oil Temperature Range Type OilFan Belt Tension Cleaning the RadiatorAir Cleaner Operation in Freezing WeatherPiping and Hose Connection Battery Cable InstallationWiring DCA-180SSK Load Application Single Phase LoadThree Phase Load Before Starting Generator and Control Panel Before Starting EngineVAC Accessory Receptacle/Cable DCA-180SSK Generator START-UP ProcedureSet the battery switch to on Figure Frequency Meter Hz Engine Tachometer DCA-180SSK Generator START-UP Procedure Auto Emergency Stop Engine ShutdownDCA-180SSK Maintenance Replacing fuel filter DCA-180SSK MaintenanceCheck Electric Heater If equipped Changing OilGenerator Storage Cleaning breather elementGreasing Inspection / Maintenance DCA-180SSK Generatorwiring Diagram DCA-180SSK Engine Wiring Diagram Engine Troubleshooting DCA-180SSK -TROUBLESHOOTING EngineEngine Troubleshooting DCA-180SSK -TROUBLESHOOTING EngineDiagnosed based on the Generator Troubleshooting Table DCA-180SSK -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-180SSK -TROUBLESHOOTING MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-180SSK Suggested Spare PartsDCA-180SSK Generator Assy Part Name QTY Remarks DCA-180SSK Control Panel Assy Part Name QTY. Remarks DCA-180SSK Control BOX Assy Control BOX DCA-180SSK Engine Radiator Assy Dust Sensor DCA-180SSK Engine Operating Panel Assy Operating Panel DCA-180SSK Outputterminal Assy SET BOARD, Output Terminal DCA-180SSK Battery Assy Aisp DCA-180SSK Muffler Assy Sheet DCA-180SSK Fueltank Assy Part Name DCA-180SSK Enclosure Assy Side Door DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Lining Assy C0494404104 DCA-180SSK Enclosure ASSY. Rubber Seals Part Name QTY DCA-180SSK Name Plate and Decals Control BOX Group DCA-180SSK Name Plate and Decals Part Name QTY Effective July 1 Page HERE’S HOW to GET Help