Multiquip DCA180SSK manual DCA-180SSK Control Panel, Mpec Module

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DCA-180SSK — CONTROL PANEL

The definitions below describe the controls and functions of the DCA-180SSK " Control Panel " (Figure 8).

1.Frequency Meter – Indicates the output frequency in hertz (Hz). Normally 60 Hz ±1 Hz .

2.AC Ammeter – Indicates the amount of current the load is drawing from the generator.

3.Ammeter Change-Over Switch – This switch allows the AC ammeter to indicate the current flowing to the load connected to any phase of the output terminals, or to be switched off.

4.ACVoltmeter – Indicates the single phase output voltage present at the UVW terminals.

5.Voltmeter Change-Over Switch – This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off.

6.Pilot Lamp – Indicates that the generator is working properly.

7.Main Circuit Breaker – This three-pole, 500 amp main breaker is provided to protect the UVW voltage output terminals from overload.

8.Voltage Regulator Control – Allows manual adjustment of the generator’s output voltage.

9.Panel Light – Normally used in dark areas or at night time. When activated, panel lights will illuminate. When the generator is not in use be sure to turn the panel light switch to the OFF position.

10.Panel Light Switch – When activated will turn on control panel light.

11.MPEC – Microprocessor Engine Control Module – (MPEC) has a vertical row of status LED's (Figure 9), that when lit, indicate that an

engine malfunction (fault), has been detected. When a fault has been detected the MPEC will evaluate the fault and if the fault is major will shutdown the generator.

Figure 9. MPEC Module

During cranking cycle , The MPEC will attempt to crank the engine for 10 seconds before disengaging.

If the engine does not engage (start) by the third attempt, the engine will be shutdown by the MPEC's " Over Crank Protection" mode. If the engine engages at a speed (RPM's) that is not safe, the MPEC will shutdown the engine by initializing the "Over Speed Protection" mode.

Also the MPEC will shutdown the generator in the event of low oil pressure, high coolant temperature, low coolant level, and loss of magnetic pickup. These conditions can be observed by monitoring the LED status indicators on the front of the MPEC module.

A.Off/Manual/Auto Switch – This switch controls the running of the generator. If this switch is left in the "OFF" position, the generator will not run. When this switch is set to the manual position, the generator will start immediately.

If the generator is to be connected to a building's AC power source via a transfer switch (isolation), place the switch in the auto position. In this position the generator will monitor the AC line output from the building's power source.

B.Low Oil Pressure – Indicates the engine pressure has fallen below 15 psi.The oil pressure is detected using variable resistive values from the oil pressure sending unit.This is considered a major fault.

C.High CoolantTemperature – Indicates the engine temperature has exceeded 215°F. The engine temperature is detected using variable resistive values from the temperature sending unit. This is considered a major fault.

D.Overcrank Shutdown – Indicates the unit has attempted to start a pre- programmed number of times, and has failed to start.The number of cycles and duration are programmable. Typical programmable start settings is 3 cycles with a 10 second duration .This is considered a major fault.

E.Overspeed Shutdown – Indicates the engine is running at an unsafe speed. This is considered a major fault.

F.Engine Running – Indicates that engine is running at a safe operating speed.

12.High Idle AdjustTrimmer – Use this trimmer to adjust the engine speed.

DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 31

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Contents Whisperwatt Series Proposition 65 Warning Page Table of Contents Ordering parts has never been easier Parts Ordering ProceduresRules for Safe Operation General SafetyRadiator Rules for Safe OperationLoading and Unloading Crane BatteryTransporting Maintenance SafetyEmergencies DCA-180SSK Towing Towing Safety PrecautionsExplanation of Chart DCA-180SSK TRAILER-SAFETY GuidelinesSystem DCA-180SSK -TRAILER-SPECIFICATIONSAxle DCA-180SSK -TRAILER-SPECIFICATIONSElectric Brakes DCA-180SSK -TRAILER Safety GuidelinesElectric Brake Adjustment BrakesHydraulic/Air/Surge Brakes DCA-180SSK -TRAILER Safety GuidelinesTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Torque Ft.-Lbs DCA-180SSK -TRAILER Safety GuidelinesLug Nut Torque Requirements DCA-180SSK -TRAILER-WIRING Diagram Electric Brake Troubleshooting DCA-180SSK -TRAILER-BRAKETROUBLESHOOTINGHydraulic Brake Troubleshooting DCA-180SSK -TRAILER-BRAKETROUBLESHOOTINGDCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals DCA-180SSK Operation and Safety Decals Generator Specifications DCA-180SSK SpecificationsDCA-180SSK General Information DCA-180SSK General Information Options Major Components DCA-180SSK Major ComponentsDimensions DCA-180SSK Dimensions TOP, SIDE, and RearControl Panel DCA-180SSK Control PanelMpec Module DCA-180SSK Control PanelEngine Operating Panel DCA-180SSK Engine Operating PanelDCA-180SSK Engine Operating Panel DCA-180SSK Outputterminal Panel Overview DCA-180SSK Outputterminal Panel Overview Over Current Relay Output Terminal Panel Available VoltagesMaximum Amps DCA-180SSK Outputterminal Panel Overview How to read the output terminal gaugesVoltage Change-over Board Single Phase, 240 VoltPhase, 240 Volt Single Phase, 139 VoltPhase, 480Volt Single Phase, 480 VoltSingle Phase, 277 Volt Outdoor Installation DCA-180SSK InstallationTypical Generator Grounding Application DCA-180SSK InstallationGeneral Inspection Prior to Operation DCA-180SSK PRE-SETUPLubrication Oil Temperature Range Type OilFan Belt Tension Cleaning the RadiatorAir Cleaner Operation in Freezing WeatherWiring Battery Cable InstallationPiping and Hose Connection Three Phase Load Single Phase LoadDCA-180SSK Load Application Before Starting Generator and Control Panel Before Starting EngineVAC Accessory Receptacle/Cable DCA-180SSK Generator START-UP ProcedureSet the battery switch to on Figure Frequency Meter Hz Engine Tachometer DCA-180SSK Generator START-UP Procedure Auto Emergency Stop Engine ShutdownDCA-180SSK Maintenance Replacing fuel filter DCA-180SSK MaintenanceCheck Electric Heater If equipped Changing OilGreasing Cleaning breather elementGenerator Storage Inspection / Maintenance DCA-180SSK Generatorwiring Diagram DCA-180SSK Engine Wiring Diagram Engine Troubleshooting DCA-180SSK -TROUBLESHOOTING EngineEngine Troubleshooting DCA-180SSK -TROUBLESHOOTING EngineDiagnosed based on the Generator Troubleshooting Table DCA-180SSK -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-180SSK -TROUBLESHOOTING MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-180SSK Suggested Spare PartsDCA-180SSK Generator Assy Part Name QTY Remarks DCA-180SSK Control Panel Assy Part Name QTY. Remarks DCA-180SSK Control BOX Assy Control BOX DCA-180SSK Engine Radiator Assy Dust Sensor DCA-180SSK Engine Operating Panel Assy Operating Panel DCA-180SSK Outputterminal Assy SET BOARD, Output Terminal DCA-180SSK Battery Assy Aisp DCA-180SSK Muffler Assy Sheet DCA-180SSK Fueltank Assy Part Name DCA-180SSK Enclosure Assy Side Door DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Assy DCA-180SSK Enclosure Lining Assy C0494404104 DCA-180SSK Enclosure ASSY. Rubber Seals Part Name QTY DCA-180SSK Name Plate and Decals Control BOX Group DCA-180SSK Name Plate and Decals Part Name QTY Effective July 1 Page HERE’S HOW to GET Help

DCA180SSK specifications

The Multiquip DCA180SSK is a powerful and versatile generator specifically designed for construction sites, events, and other demanding applications. This model boasts an impressive power output of 180 kVA, making it suitable for a wide range of electrical needs. Its reliable performance combined with advanced features makes it a preferred choice for professionals in various industries.

One of the standout characteristics of the DCA180SSK is its robust, diesel-powered engine. This generator is equipped with a reliable Yanmar diesel engine, known for its durability and efficiency. The engine not only ensures consistent power delivery but also meets stringent emission regulations, making it environmentally friendly. The unit features a fuel-efficient design capable of running for extended periods, which reduces the frequency of refueling and associated downtime.

The DCA180SSK generator is also engineered for ease of use. It incorporates a user-friendly control panel that provides clear visibility of operational parameters, including voltage output, frequency, and fuel levels. This intuitive interface allows operators to monitor the generator’s performance effortlessly.

Another significant technological advancement in the DCA180SSK is its advanced sound attenuation features. The generator is built within a durable, weather-protective enclosure that minimizes noise levels to enhance worksite safety and compliance with local regulations. This feature not only benefits job sites in urban environments but also improves working conditions for operators and workers alike.

Portability is another key attribute. The DCA180SSK is designed with a compact structure, making it easy to transport and position on-site. The addition of lifting points facilitates quick and safe relocation, while its rugged chassis ensures it can withstand the rigors of construction environments.

This generator also incorporates numerous safety features, including automatic shut-off protocols for low oil pressure and high temperature, enhancing operator safety and extending engine life. With its blend of technology, durability, and user-centric design, the Multiquip DCA180SSK generator provides dependable power for any demanding application, ensuring that work proceeds smoothly, efficiently, and safely.